The ideas are different. The technology is different. The precision is different. A solution for automating the cutting process of irregularly shaped food products.
[CUTR Overview] - Utilizing a patented cutting mechanism and AI that flexibly determines cutting methods, we perform high-speed cutting processes with excellent yield. We develop dedicated hardware for cutting processes tailored to the required processing capacity and weather resistance in manufacturing environments. The AI estimates the position and posture of irregular objects to decide on cutting methods, achieving yields equal to or greater than those of human operators. - By proposing solutions that include handling and disposal of removed parts, we realize the automation of the cutting process. Adjustments can be made based on weight for cutting divisions and removal rates for inedible parts, allowing for flexible changes to cutting methods in line with daily operations. Our system can also integrate with existing equipment and robotic arms, tailored to inspection targets, takt times, and upstream and downstream processes.
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basic information
CUTR is a solution that automates the cutting processes of irregularly shaped items, such as food, through the use of AI technology-based image processing algorithms and proprietary hardware optimized for AI technology. It performs cutting and the removal of inedible parts on behalf of humans, achieving automation in factories. 【Features】 - AI flexibly determines efficient cutting methods tailored to each processing target, similar to a veteran worker, enabling optimization of yield. - A patented cutting mechanism that adjusts the cutting range and position according to the cutting method determined by AI for each processing target. - By adjusting thresholds, it can change the removal rate of inedible parts and allows for flexible modifications to cutting methods in line with daily operations. - Supports pre- and post-processing steps such as gripping the processing target and disposing of removed parts. - Capable of handling various processing targets and methods, including the removal of lettuce cores.
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Applications/Examples of results
【Use Cases】 - Automation of lettuce core removal achieved at speeds and yields equal to or greater than human workers. Successfully automated high-speed core removal by having AI estimate the position and orientation of the core inside the lettuce based on its appearance, enabling not only compatibility with various types of lettuce but also the ability to set the core removal rate, thus optimizing and controlling yield. - Successful development of automation technology for maitake mushroom cutting, leading to an agreement on the development of next-generation packaging lines. Successfully developed an automatic cutting robot equipped with an AI algorithm capable of cutting at a level comparable to the best skilled workers. The robot stably grips the irregular and fragile maitake mushrooms and controls/corrects the device according to the AI algorithm's inference results, achieving precise cuts as intended.
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We combine advanced hardware that thoroughly understands the field with cutting-edge software to solve the challenges faced by businesses and society using the power of AI and robotics. "The fusion of hardware and software." There are still very few companies in the world that truly realize this ideal and create genuine synergies. We have both the necessary personnel and facilities in-house, and we constantly engage in discussions, exchanges, and knowledge sharing across specialties and job types. We will shape unprecedented solutions in a one-stop manner.