[Case Study] Improvement of Production Capacity through Multi-Axis Winding Machines with Multiple Workpieces
A case that solved issues such as the complexity and high precision of jigs, and limitations on the shapes and specifications that can be accommodated!
To achieve stable mass production of several million products per month while keeping initial costs low, we improved a multi-axis winding machine that typically performs one winding per axis to realize multiple windings of five per axis. It took six months to stabilize quality, but the production capacity per machine has dramatically increased. Although this production method increases setup time in exchange for production capacity, it offers significant cost advantages when there is a production quantity above a certain level. 【Effects】 ■ Increased production capacity due to the increase in the number of windings ■ Reduction in initial costs ■ Space savings *For more details, please refer to the related links or feel free to contact us.
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【Issues】 ■Increase in setup time ■Complexity and high precision of jigs ■Limitations on the shapes and specifications that can be accommodated *For more details, please refer to the related links or feel free to contact us.
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Download All Catalogs![[Company Introduction] Pronex Co., Ltd.](https://image.mono.ipros.com/public/catalog/image/01/0f5/666101/IPROS55198449231760520928.jpeg?w=120&h=170)
Company information
Pronex Co., Ltd. has a manufacturing base in Thailand, where many companies are expanding, and has established a system to supply products worldwide, primarily in Asia. **Strengths of Pronex** - **Development Capability of Winding Machines and Jigs** Our company has developed its own air-core coil winding machine, capable of handling various types of wires, including round wires with conductor diameters from φ0.02 to φ0.90, stranded wires (Litz wires), and flat wires. To solve our customers' challenges, our factory in Thailand conducts various technical verifications of coils daily. - **Stable Quality** With over 30 years of experience in coil manufacturing, we implement various measures to meet the different quality requirements for each product based on that experience. Additionally, our factory in Thailand has obtained certifications such as ISO9001, ISO14001, and IATF16949, and is continuously working to improve quality performance. - **Flexible Production System** We build a production system tailored to customer needs, ranging from a few development prototypes to mass production of several million units per month. The factory in Thailand has ample space and can accommodate isolated dedicated areas and clean rooms for confidentiality.