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  6. Parts counter (counting machine)

Parts counter (counting machine)

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Vision Counter

last updated:May 31, 2024

松楽産業
松楽産業
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The parts counter (counting machine) tried counting plastic pellets!

We use a flat trough with enhanced sliding properties due to surface treatment. Pellets of resin cut from the flow adjustment plate flow through the trough and are quantitatively dropped into the camera's field of view. We count about 14 pieces per second, but we can input more. Considering the size and accuracy, about 30 pieces per second is possible. A dispersion bar is installed at the top of the input pipe to cut clusters of parts and drop them into the camera's field of view. At this size, there is usually no clogging in a standard hopper, but the key is to supply them stably and quantitatively into the camera's field of view. That is crucial. The real camera performs image processing to count the parts, which is this vision counter! We offer various troughs and will provide the best proposal for your parts. The structure of the trough is essential! The vision counter for part counting proposes solutions for digitalization of work, alleviating labor shortages, and industrial transformation. This is an introduction to the vision counter. The camera processes images of various sizes of parts and counts them. It can handle everything from fine to medium-sized items. Please feel free to consult us. The vision counter for part counting proposes solutions for digitalization of work, alleviating labor shortages, and industrial transformation.

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プラスチックペレット.JPG

Parts counter (counting machine)

プラスチックペレット.JPG
プラスチックペレット.JPG

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basic information

Equipped with a CMOS line scan camera. It has 4K resolution with 4096 pixels, each measuring 65.5 microns. It has a shutter speed of 33,000 times per second.

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Applications/Examples of results

For counting translucent resin and plastic pellets.

Detailed information

  • プラスチックペレット.JPG

    The parts counter (counting machine) has counted plastic pellets! We are using a flat trough with a surface treatment that enhances high sliding properties. The pellet resin cut from the flow adjustment plate flows through the trough and drops into the camera's field of view in a quantifiable manner. It counts about 14 pieces per second. More can be fed in. Considering the accuracy at this size, approximately 30 pieces per second is possible. A dispersion bar is installed at the top of the feeding pipe to cut clusters of parts and drop them into the camera's field of view. At this size, it won't clog in a regular hopper, but the key is to supply it stably and in a quantifiable manner to the camera's field of view. That is crucial.

Company information

松楽産業

松楽産業

Industrial Machinery

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Our company is engaged in the design, manufacturing, and sales of feeder-type weighing machines, camera-based parts counters, and bagging packaging machines. Focusing mainly on bagging packaging machines, we handle a wide range of items to be weighed, including food and industrial products. We also accept special screws and powders. For parts counters, automatic bagging machines, load cell automatic weighing machines, gas filling, rice counting machines, gazette bags, flat bags, and vacuum packaging machines, please leave it to Shoraku Sangyo Co., Ltd.

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