[Case Study: Manufacturing Subsidy] Significant Improvement in Productivity through the Introduction of New Machinery
Lead time is about one-third! With the reduction effect of four processes, nine people can be reassigned to the assembly process!
We would like to introduce a case where the Tokyo Metropolitan Government's subsidy for the signboard manufacturing industry was utilized to significantly improve productivity through the introduction of new machinery. There was a period when there was a rapid increase in inquiries from major steel companies and large general contractors regarding the installation of new products with large designs and sophisticated patterns in ultra-high-rise buildings, JR stations, and the metropolitan expressway in Tokyo. As a result, the production capacity of general machinery could not meet the rapidly increasing demand, making it necessary to expand production capacity through the introduction of new machinery. We implemented the reduction of four processes: the introduction of a new steel plate cutting machine and laser processing machine, the creation of laser processing fixtures, the installation of fixtures, the rework of sheet metal cutting, and the deburring of adhesive surfaces. [Overview] ■ Industry: Signboard manufacturing ■ Background: Expansion of production capacity to meet increasing demand ■ Solution: Establishment of a production increase system through process reduction and layout changes *For more details, please refer to the related links or feel free to contact us.
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**Effects** - Lead time has been reduced to about one-third, enabling shorter delivery times. - The reduction of four processes allows for the reassignment of nine personnel to the assembly process. - This has led to a higher added value for the products. - The introduction of laser processing machines and shearing machines has made it possible to assemble materials in a complex manner, allowing us to meet the needs for intricate designs with a modern sense. *For more details, please refer to the related links or feel free to contact us.*
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Japan Business Innovation Co., Ltd. is a consulting firm dedicated to promoting innovation in small and medium-sized enterprises (SMEs). We are committed to fully supporting Japanese SMEs in maximizing the use of the "Monozukuri Subsidy" and linking its outcomes to business growth and evolution. Our goal is not only to assist in the procedures for obtaining subsidies but also to think together about the future of your business and become a strategic partner in bringing innovation to manufacturing technologies. Our team consists entirely of certified small and medium-sized enterprise consultants, possessing deep experience and knowledge across various industries, primarily in manufacturing. We provide comprehensive support from subsidy applications to implementation plans, preparation of application documents after grant approval, procedures for receiving subsidies, and business reporting over five years, facilitating the innovation that will propel your business to a new stage. We are convinced that innovation in SMEs will drive the growth of the entire Japanese economy. Let’s bring innovation to your manufacturing technologies and pave the way for the future together. Japan Business Innovation aims to promote innovation in SMEs alongside you.