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  6. High-precision welding using a welding fixture and skilled techniques.

High-precision welding using a welding fixture and skilled techniques.

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last updated:Aug 26, 2022

エステーリンク 板金加工加工事業部
エステーリンク 板金加工加工事業部
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We select the optimal welding method based on the material and welding conditions, and provide accurate positioning and distortion-free welding using a 3D welding fixture.

Our company has various welding equipment, including TIG welding, MAG welding, YAG laser welding, and arc welding, allowing us to use the optimal welding method depending on the material and welding conditions. We are capable of welding three-dimensional products ranging from thin to thick materials (enclosures, frames, and various types of square and round pipe frames). By regularly conducting in-house welding standard tests, we aim to improve the skills of our welders, and by using 3D welding tables, we reduce distortion and achieve high-precision products. Additionally, we prioritize the aesthetics of our products by actively utilizing robotic welding machines. For our welding workstations, we have adopted the 3D welding tables from the German company SIEGMUND. The powerful clamping tools and grid structure of the tables facilitate positioning and are specialized for welding tasks, enabling high-precision welding with minimal distortion.

    Other machine elementsOther Auto PartsProcessing Contract
setsubi04s.jpg

High-precision welding using a welding fixture and skilled techniques.

setsubi04s.jpg
setsubi04s.jpg

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basic information

■Welding-related Equipment CO2 Semi-automatic Welding Machine 300A 10 units CO2 Semi-automatic Welding Machine 200A 5 units Argon Welding Machine 300A 14 units Argon Welding Machine 200A 3 units Plasma Cutting Machine 1 unit Robot Welding System Positioning Robot 1 unit Stud Welding Machine 200A 1 unit Hybrid YAG Laser 1 unit My Spot 1 unit TIG Welding Robot 1 unit MAG Welding Robot 1 unit Fiber Welding Robot 1 unit 3D Welding Work Table 20 units

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Applications/Examples of results

Industrial equipment, etc.

Detailed information

  • tec03-b.jpg

    Many skilled welders are on staff.

  • tec04-02.jpg

    Almega AX-V4 AP Daihen CO2/MAG Welding Robot - Processing Capability: Vertical Multi-Joint 6 Axes - Output: 2.7 kW It enables uniform work, resulting in beautifully finished weld beads. It is particularly suitable for mass production, allowing for cost-effective welding even for small-scale production by reducing setup time.

  • tec04-09b.jpg

    Welding Robot System Posirobo RCV-20 It can process even large workpieces in an optimal welding posture. Offline teaching is possible through integration with 3DCAM. Maximum load capacity: 2,000kg Rotation angle: ±180° Vertical travel distance: 1,400mm Lateral movement: 1,900mm Forward and backward movement distance: 800mm

  • tec04-03.jpg

    Almega AX-V6 Daihen TIG Welding Robot - Processing capability: Vertical multi-joint type 6 axes - Output: 2.75 kW It can handle mass production and enables uniform work. It is cost-effective and achieves clean welding speeds. Due to its ability to perform precise welding, it is mainly used for stainless steel welding and aluminum welding of thin sheets where accuracy is required.

  • tec04-b.jpg

    Our company specializes in stainless steel welding and has extensive know-how on minimizing distortion and how to correct it.

  • 07-1b.jpg

    Welding processing dust collector hopper

  • 07-2b.jpg

    Welding processing dust collector upper part

Company information

エステーリンク

エステーリンク 板金加工加工事業部

Manufacturing and processing contract

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Our company specializes in welded sheet metal processing and laser processing, equipped with advanced machinery and a large number of qualified technicians, placing a strong emphasis on quality control and striving for customer satisfaction. We enhance production efficiency and reduce costs through a consistent workflow from design to manufacturing, painting, assembly, and installation. We are capable of flexible order handling, from small lot production to mass production.

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