[Examples of Problem Solving in Press Processing] Minimization of Fracture Surface and Batch Processing of Chamfering
We will introduce examples of problem-solving in press processing, such as 'mass-producing disc-shaped parts, but the product price becomes high.'
We received an inquiry stating, "We would like to mass-produce with a finish similar to machining through press processing." Our press processing allows for all operations to be completed within a progressive die. Although there is a cost for the die, if you are producing tens of thousands of units each month, you will quickly recoup the investment. By manufacturing the progressive die with consideration for processing points, including the fracture surface, we have eliminated the need for any secondary processing, achieving significant cost reductions and stable quality. 【Processing Points】 ■ Fracture Surface: It is possible to create a full shear surface using a special technique, eliminating the fracture surface. ■ Burrs and Edges: It is possible to reduce them to nearly zero. ■ Chamfering: - Chamfering can be done within the die. - There is no need to worry about burrs from the material extruded due to press chamfering. *For more details, please refer to the PDF document or feel free to contact us.
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Our company has extensive knowledge and experience in heat press-in processing (outsert processing) for insert nuts in resin molded products. "Outsert quality is unstable." "I want to shorten the delivery time for the outsert process." "I want to review costs." "I want to allocate personnel to core business." "I want to solve issues related to resin leakage and resin burrs caused by outsert processing." "I would like to consult on hole design." "I would like you to design insert nuts." Do you have any such concerns? Based on our rich experience and track record, we provide stable supply of high-quality outsert processing. With our unique know-how and efficient production system, we strongly support the realization of the quality, delivery time, and cost that our customers require. We can flexibly respond from prototypes to mass production. We will not just perform tasks but will provide optimal proposals tailored to your product specifications and production plans. Please feel free to contact us for any technical inquiries regarding outsert processing and insert nuts. For concerns about outsert processing and insert nuts, turn to Prostech. We will robustly support your manufacturing from the downstream processes.