"Metal 3D Printer Contract Manufacturing Service" *Catalog and technical materials available.
The range of sizes and types of materials that can be shaped has expanded. Large-scale shaping with a diameter of 1320mm and a height of 1150mm is possible. One-stop service for secondary processing such as surface finishing is available.
A metal 3D printer is a device that uses metal powder materials to create 3D model shapes designed with CAD software and similar tools. Our "Metal 3D Printer Contract Manufacturing Service" offers a comprehensive solution that includes modeling, analysis, and surface and interior finishing processes. It is also possible to create parts with welded or segmented structures as a single unit, and we hope to discover new functions and performance in parts through the combination of our ultra-precision and fine processing technologies. The maximum build size has been expanded to φ1320×height 1150mm, enabling the production of large items. We also accommodate difficult-to-process materials. Through modeling analysis, we optimize the build process considering secondary processing, achieving high-quality results. We have a proven track record in the production of precision parts across a wide range of fields, including semiconductors, medical devices, electronics, energy, and aerospace. Please feel free to consult us regarding requests for small-scale prototypes aimed at mass production. *In addition to service introduction materials, we are also providing technical documents on 3D printers. Please check the "PDF download" section for more information.
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<Features> 1) By using "Simufact additive" from MSC for shape analysis, we reduce the risk of manufacturing failures through pre-validation. 2) We minimize thermal distortion, a major enemy of metal 3D printers, by utilizing shape analysis to correct the model shape. 3) The surface of the manufactured product is rough. We select the optimal polishing method according to the part shape, in addition to blast finishing, to improve surface roughness. 4) We accommodate prototypes from a single piece. Mass production is also possible. 5) If there are concerns about the quality of the manufactured product, we discuss quality management methods with the customer, including quality checks of raw materials (composition, fluidity, etc.), quality checks of the manufactured product (composition, strength, etc.), and freezing of the manufacturing process. (We have obtained the quality management system JISQ9100 for aerospace and defense.) 6) Difficult-to-machine materials such as tungsten are manufactured using additive manufacturing methods instead of cutting processes. 7) We propose shape optimization tailored for manufacturing with metal 3D printers. 8) We also support precision cleaning of manufactured products. We can accommodate applications that require high cleanliness, such as in the semiconductor industry.
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※Applicable Materials Nickel Alloy ALLOY (IN718, C276, X) Titanium (Ti64), Pure Tungsten (W), Pure Tantalum (Ta), Pure Molybdenum (Mo) Stainless Steel (SUS316L), Stainless Steel (SUS630), Stellite 6 Maraging Steel, Alloy Tool Steel (SKD61), High-Speed Tool Steel (SKH51) Super Invar, Aluminum Alloy (AlSi10Mg), Aluminum Alloy (AlSi12) ※ In addition to service introduction materials, we are also providing technical documents for 3D printers. Please check from "PDF Download."
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Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.