By preheating the workpiece and placing it into the tank where the powder coating has flowed, the powder coating adheres and forms a coating film through melting due to heat.
The fluidized dip coating method is a type of powder coating method. Powder coating is placed in a container (fluidized dip tank) with a porous plate as the bottom, and compressed air is sent from the bottom to make the powder coating flow. By preheating and placing the workpiece to be coated into the container where the powder coating is flowing, the powder coating adheres and forms a coating film by melting due to heat. Typically, a film thickness of 250μm to over 500μm can be achieved with one coat, depending on the immersion time. *The film thickness may vary depending on the heat retention condition of the workpiece. Characteristics of fluidized dip coating: In fluidized dip powder coating, a high film thickness of 200μm to 500μm is achieved. Since it uses powder coatings that are 100% solid without organic solvents, it does not cause air pollution and is an environmentally friendly coating. The high film thickness provides excellent durability (insulation, chemical resistance, corrosion resistance, weather resistance). Additionally, due to the characteristics of polymer resins, it maintains excellent coating strength and adhesion. ◆ Types of powder resin coatings suitable for fluidized dip coating: - Polyethylene - Nylon - Epoxy resin - Fluororesin Thermoplastic coatings have the characteristic of melting and changing shape when heat is applied, and hardening and stabilizing in shape when cooled.
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basic information
When it comes to surface treatment, you can leave everything to Minoru Sangyo. We are equipped with a large automatic line for powder coating. For electrostatic painting with epoxy polyester, we offer over 6,000 color variations. As a result, we cater widely to outdoor products, primarily camping gear. Additionally, utilizing our own factory for 12 types of resin coatings and a nationwide network for surface treatment processing, we will always provide the most optimal proposals. 【Flow from Request to Delivery】 ■ Specification confirmation and meeting → Quotation → Order confirmation and order form → Material custody → Coating application → Inspection and quality check → Shipping/Delivery and invoicing *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
◆Polyethylene Miscellaneous goods such as fences, bicycle baskets, refrigerator shelves, pipes, and construction materials. ◆Epoxy Electrical products such as housings for electrical components, busbars, steel pipe fittings, and castings. ◆Nylon Handles, stays, covers, showcases, valves, pump parts, decorations, etc. ◆Fluororesin Plating jigs, cleaning baskets, pump parts.
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We conduct in-house processing of various functional special coatings and resin coatings (see below: metal surface treatment). Additionally, in our headquarters trading division, we sell and process machinery-related products, sell and process resin products, and design and construct FA equipment.