[Surface Treatment] Carbide Metal Thermal Spraying (High Hardness, Wear Resistance, Adhesion to Base Material)

basic information

■Details of Processing Technology This is a technology that uses a high-speed frame thermal spray gun to collide ultra-hard alloy (tungsten carbide) powder with the substrate at speeds exceeding the speed of sound to form a coating. Other thermal spray materials include ceramics and self-fluxing alloys, but ultra-hard metal thermal spraying is particularly excellent in wear resistance and adhesion, making it suitable for use in harsh environments. It can also be applied to the repair of worn or damaged areas. ■Processable Size Approximately up to 2500L for rolls and pipe-shaped outer surfaces. For flat plates, about 1500×2000. ■Processable Weight Up to 1.5 tons ■Processing Temperature Below 250°C. The surface temperature during thermal spraying briefly reaches 180°C to 220°C. ■Cautions (Defects Due to Processing, etc.) Deformation or warping may occur due to shot blasting performed as a pre-treatment. It may be difficult to apply to the inner surface of pipes if the inner diameter is small. ■Base Material Processing is possible for almost all metals, but the hardness (HRC) should be 62 or lower (if the base material is too hard, pre-treatment cannot be performed). ■Delivery Time (Varies by Quantity and Size) Approximately 3 weeks.

Price range

Delivery Time

Applications/Examples of results

■Examples of applications used up to this point: Casing and impeller of rotary valves, roll welding regeneration, chucking parts, guide rollers, slide tables.