Responding to client needs with high technical capabilities! A case where productivity improved through automation.
To our esteemed confectionery manufacturers, we would like to introduce a case study on the new packaging line for "pies." The pies, crafted meticulously by skilled confectioners one by one, are delicate products that are prone to breaking. Therefore, the challenge in fully automating the manufacturing and packaging line was how to transport them without breaking. Our company developed a special machine to achieve stable catching and high-precision transfer. After numerous tests, we established a system that satisfied our client. [Challenges] - Whether it is possible to supply without breaking using robots - The current situation cannot be described as having high production efficiency - We want to eliminate complaints caused by incorrect placements - The old manufacturing facility is cramped and aging, making it difficult to easily ramp up production - Maintaining constant cleanliness within the manufacturing facility to improve hygiene *For more details, please refer to the related links or feel free to contact us.
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【Results】 ■ Development of a robot that can be handled reliably ■ Automation of all processes such as quantity inspection during bulk packaging and boxing work, leading to increased production efficiency ■ Successful reduction of labor through the establishment of a new factory with introduced machinery, eliminating human errors ■ Decrease in line stoppages and product loss, resulting in approximately 40% improvement in productivity ■ Enhanced sanitation of the entire line, achieving about 40% reduction in cleaning time compared to target values *For more details, please refer to the related links or feel free to contact us.
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We are Fujikikai Co., Ltd., a leading company in packaging machines and packaging systems. Since our founding in 1946, we have consistently focused on innovating packaging technology to support a safe, secure, and valuable lifestyle for everyone through "packaging" from Aichi Prefecture. Our flagship product, the horizontal pillow packaging machine, has been implemented not only domestically but also in 58 countries worldwide. Additionally, with our advanced technological capabilities and quality management recognized globally, we flexibly respond to customer needs, from planning and developing packaging to offering one-stop solutions for managing packaging processes in factories. For any concerns related to "packaging," such as labor-saving, energy-saving, space-saving, and the introduction of environmentally friendly packaging materials, please feel free to consult Fujikikai.