Case Study of Automated Visual Inspection: Inspection Example of Long Metal Parts
Image Processing Visual Inspection System "iVision"
A case study of automating visual inspection by capturing images of long items such as pipes and steel materials using multiple cameras and lighting for inspection!
Would you like to switch the inspection of surface scratches, dents, and foreign objects on long items such as pipes and steel materials from "visual inspection" to "automated inspection using cameras"? We would like to introduce a case study of a hand-held inspection device that uses multiple cameras and lighting for the appearance inspection of long items, which cannot be captured by a single camera. This system is a hand-held inspection device that installs multiple cameras and lighting on an inspection stand, allowing for the assessment of scratches, dents, and foreign object adhesion on the surface of long workpieces. By analyzing images captured by multiple cameras simultaneously, there is no need to move the workpiece sequentially under the camera, and inspections can be performed in a short time. 【Features of this system】 - A simple inspection system that does not require a moving device, with multiple cameras and lighting installed on the inspection stand. - Capable of inspecting objects that are too long to be captured by a single camera in one go. - The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.
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basic information
【Equipment】 【Do you have any of the following issues?】 ■ There may be defects overlooked due to visual confirmation by personnel. ■ It takes time to train the standards for visual inspection, making it difficult to secure inspectors. ■ We want to automate inspections, but we are concerned about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and full customization allows for delivery that meets your specific needs. *For more details, please refer to the PDF materials or feel free to contact us.
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
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Applications/Examples of results
【Purpose】 ■ Automatic inspection system using multiple cameras and lighting with a hand placement method 【Case Study】 ■ Appearance inspection for long workpieces such as pipes and steel materials *For more details, please refer to the PDF document or feel free to contact us.
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◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)