Case Study of Automated Visual Inspection: Inspection Example of Resin Molding Products with Sorting Discharge Mechanism
Image Processing Visual Inspection System "iVision"
A case study of automating visual inspection to detect defects such as scratches and black spots in resin molded products and to sort and discharge them.
Regarding the inspection of foreign objects and black spots in resin molded products, why not switch from "visual inspection" to "automated inspection using cameras"? We would like to introduce a case study of an inspection device equipped with a mechanism for separating and discharging OK and NG items, created with a separate transport system. In this system, a separate transport line is created, where items are manually fed in, and inspection is conducted using a camera installed on the line. The inspection device has a mechanism to change the discharge destination based on the inspection results, allowing for the identification and separation of defects such as foreign objects and black spots in resin molded products. By making the feeding part manual, it becomes possible to automate the process at a relatively low cost compared to inspection devices that use parts feeders. 【Features of this system】 ■ Automated inspection system with a separately created transport line ■ Improved work efficiency by separating items based on conditions during discharge ■ Reduction of system costs by performing manual feeding ■ The device can be modified based on inspection requirements *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and with full customization, we can deliver according to your preferences. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take about 2 to 3 months after receiving your order.
Applications/Examples of results
【Purpose】 ■Automatic inspection system with a newly established transport line 【Case Study】 ■Appearance inspection of resin molded products *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)