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  5. Visual Inspection Equipment
  6. AI visual inspection specialized in defect detection for castings and die-casting.

AI visual inspection specialized in defect detection for castings and die-casting.

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last updated:Jun 19, 2023

HACARUS
HACARUS
  • Official site

Defects in complex-shaped castings and die-cast metal parts, which could only be inspected visually, can now be detected for abnormalities using AI inspection! Appearance inspection is possible with only good products.

■■■ Introduction case study video now available!! ■■■ The AI visual inspection system 'HACARUS Check' is an all-in-one package that automatically detects defects in complex-shaped workpieces such as die-cast and pressed products, utilizing "collaborative robots + cameras with lighting + high-performance AI." From image capture by the robot to OK/NG judgment by AI, we provide a one-stop solution. The video showcases a case study of a customer who struggled to secure visual inspectors and improved inspection accuracy through the introduction of HACARUS Check, reducing the number of inspectors by one-third. ■ 360-degree inspection The 6-axis robotic arm, illuminated ring lighting, and rotating lift platform work together to detect defects in hard-to-image areas. ■ Small quantity, good quality, fast learning Thanks to HACARUS's unique AI technology, there is no need to collect defective product data; high-precision AI can be quickly built from a small amount of good product data. ■ Easy installation Compact design, operates on 100V power supply. Overall dimensions: 1555mm × 740mm × 860mm (fixed with caster-equipped adjusters). *For more details, please visit the product special site below⬇︎

    Inspection robotVisual Inspection EquipmentImage analysis software
イプロスバナー_A.jpg

AI visual inspection specialized in defect detection for castings and die-casting.

イプロスバナー_A.jpg
イプロスバナー_A.jpg
  • Related Link - https://check.hacarus.com/ja/lp

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【Set Contents】 ■Hardware Collaborative robot, camera, lighting, rotating lift platform, robot control, enclosure with emergency stop button, PC ■Software AI inspection software 【Implementation Effects】 ■Significant reduction in inspection man-hours ■Improvement in inspection accuracy ■Inheritance of skilled inspector techniques *For details, please request materials or view the PDF data from the download.

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Applications/Examples of results

【Target Defects】 Scratches, dents, casting defects, flow marks, uneven paint, dirt, etc. 【Target Workpieces】 ■ Die-cast products ■ Pressed products ■ Automotive parts ■ Metal products made of distinctive materials, etc. *For more details, please refer to the PDF document or feel free to contact us.

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AI appearance inspection system for automatic detection of defects in complex-shaped workpieces.

AI appearance inspection system for automatic detection of defects in complex-shaped workpieces.

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HACARUS Check Features and Implementation Examples

HACARUS Check Features and Implementation Examples

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AI Appearance Inspection | HACARUS Check AI Software

AI Appearance Inspection | HACARUS Check AI Software

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AI Visual Inspection Solution HACARUS Check Series

AI Visual Inspection Solution HACARUS Check Series

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News about this product(9)

On January 31, 2024, Ryo Onishi, Director, CPO, and Head of the Product Division, will appear in the special program "AI Visual Inspection Feature Spring 2024" on Apelza TV.

  • Seminar・Event

On January 31, the special program "AI Visual Inspection Feature 2024 Spring" will be held online, featuring Ryo Onishi, Executive Officer, CPO, and Head of the Product Division. Aperza TV is an internet television channel for engineers involved in manufacturing and research and development. This feature will showcase the latest examples and technological trends in visual inspection using AI and image processing through video. In the Hakarus session, titled "Automating Visual Inspection for Complex-Shaped Precision Automotive Parts: A Successful Case Study," we will introduce a case where the number of inspectors was reduced by one-third using robots and AI. ■Broadcast Date and Time January 31, 2024 (Wednesday) 11:20 AM - 11:50 AM

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【Release of Case Study Video on Die Casting Manufacturer】AI Visual Inspection "HACARUS Check" Achieving Labor Reduction and Quality Uniformity

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The AI solution company "HACARUS Inc." with the mission of "Next-generation measurement for all industries" has introduced its AI visual inspection system "HACARUS Check" for the first time at Asahi Kosei Co., Ltd. (Higashi-Osaka City, Osaka Prefecture), a die-casting manufacturer of automotive parts, and has begun operations. ● Case Study Video An interview video with Asahi Kosei Co., Ltd. has been released on YouTube. Long version (about 5 minutes) https://youtu.be/YFmYJCnsFQE Short version (140 seconds) https://youtu.be/_F3q31awMYM ● Background of Implementation Asahi Kosei Co., Ltd. had previously worked on automating inspections to address issues such as a shortage of inspectors and defective products, but faced challenges such as the unclear reasoning behind AI judgments, making it said that achieving inspection levels close to human visual inspection remained an eternal challenge. Therefore, they turned to our AI, which specializes in surface inspection of die-casting, and sought our consultation. ● Results of Implementation Where six inspectors were previously needed, operations were able to be conducted with just two. Additionally, human error was eliminated, and quality became more consistent.

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The "HACARUS Check," which achieves quality uniformity in appearance inspection, was featured in the April 30 issue of the Die Casting News.

  • Other・notification

The article introduces that Asahi Kosei Co., Ltd., a die-casting manufacturer of automotive parts, has implemented the AI visual inspection system "HACARUS Check" for the first time and has started its operation. Publication Issue: April 30, 2023 Title: HACARUS AI Visual Inspection System Adopted and Operated by Asahi Kosei Achieving significant "labor savings" and "quality standardization" HACARUS is working on the introduction of AI that can be used in manufacturing sites by combining it with robots and hardware.

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Aperza TV interview scene

The "Aperza TV" HACARUS Check interview video has been released.

  • Other・notification

On April 25, an interview video featuring HACARUS will be released on "Aperza TV," an internet television channel for engineers involved in manufacturing and research and development. HACARUS was interviewed by "Aperza TV" at the "Nagoya Manufacturing AI/IoT Exhibition" held from April 12 to 14, 2023. In the interview, Ryo Onishi, Director of the Industry Division, introduces the features of the AI visual inspection system HACARUS Check. Be sure to check it out. □ Scheduled Release Date April 25 (Tuesday) *Available for on-demand viewing after release □ Viewing URL https://tv.aperza.com/event/112?webinar=1019&utm_source=di_w1019_007 □ Main Content Exhibition Report | Manufacturing AI/IoT Exhibition [April 2023] Coverage of products and technologies promoting the use of AI and IoT in the manufacturing industry. Aperza TV reporters will provide on-site coverage of the exhibition, delivering video insights on notable trends. This time, interviews highlight the main exhibits and key points from participating companies, including HACARUS.

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HACARUS applies its unique sparse modeling technology to AI, aiming to provide truly useful digital solutions. With over 8 years of experience contributing to problem-solving for numerous companies, we leverage our unique expertise and technological capabilities to transform human insights into assets, successfully enhancing operational efficiency and reducing manpower. We consistently support everything from data acquisition methods to integration with existing systems, working towards the realization of a future where humans and AI coexist.

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