It is necessary to ensure the sharpness of the cutter while applying a non-stick treatment! Example of dry lubrication coating.
We would like to introduce a case study of problem-solving for special applications by Nippon MT Corporation. We were using non-coated products, but it was necessary to regularly remove adhesive substances, which significantly reduced productivity. Therefore, we processed with CE100C-MT. The adhesion of substances has decreased, resulting in less maintenance and replacement frequency. Additionally, the film thickness is about 2μm, allowing us to maintain sharpness. [Key Points of Problem Solving] - To make it difficult for adhesive substances to stick, Teflon coating is commonly used. - The film thickness of Teflon coating is about 20μm, so while it eliminates sticking for cutting tools, it may reduce sharpness and lead to other issues. - Generally, the processing temperature for Teflon coating is around 400°C, which can sometimes cause a decrease in the hardness of the cutting tool itself. *For more details, please refer to the PDF document or feel free to contact us.
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【Case Summary】 <Challenges> ■ The adhesive film sticks to the cutting blade. ■ We want to maintain sharpness. ■ We are using non-coated products, but it is necessary to regularly remove adhesive materials, resulting in very low productivity. <Result> ■ By processing with CE100C-MT, the adhesion of materials has decreased, and maintenance and replacement frequency have reduced. ■ The film thickness is approximately 2μm, allowing us to maintain sharpness. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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We provide a wide range of lubricating and wear-resistant coatings utilizing the properties of solid lubricants such as molybdenum disulfide, graphite, and PTFE (Teflon) for transportation equipment, electrical equipment, water supply equipment, and more. For issues related to wear resistance, corrosion resistance, low friction, and initial break-in on surfaces, please leave it to Japan MT Corporation.