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  6. [Case Study] Chip Recovery from Coolant in Aluminum Cutting Processing

[Case Study] Chip Recovery from Coolant in Aluminum Cutting Processing

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last updated:Dec 12, 2022

東洋スクリーン工業
東洋スクリーン工業
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Significant reduction in chip accumulation on the bottom of the clean tank! A case where clogging of the cleaning nozzle was improved.

The equipment manager at an automotive parts manufacturer faced the challenge of "having issues with the drum filter of the chip conveyor, and is looking for a filter to replace the mesh filter and punching filter." In response, we recommended the "Fine Wedge," which has a triangular cross-section that is less prone to clogging and has a high backwash effect. After testing and implementation, the accumulation of chips at the bottom of the clean tank significantly decreased, preventing the loss of chips and improving the clogging of the cleaning nozzles. Additionally, due to its superior strength and resistance to tearing, it eliminated the need for replacement work, resulting in reduced running costs. [Challenges] ■ There have been issues with the drum filter of the chip conveyor. ■ Looking for a filter to replace the mesh filter and punching filter. *For more details, please refer to the related links or feel free to contact us.

    Filtration Equipment
2022-12-08_14h40_27.png

[Case Study] Chip Recovery from Coolant in Aluminum Cutting Processing

2022-12-08_14h40_27.png
2022-12-08_14h40_27.png
  • Related Link - https://www.toyoscreen.co.jp/case/?id=1516104863-6…

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【Results】 ■Significant reduction in chip accumulation on the bottom surface of the clean tank ■No need for replacement work, leading to reduced running costs ■Maintenance costs drastically reduced due to backwashing effect *For more details, please refer to the related links or feel free to contact us.

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[Example of Achievements] ■ Automobile Parts Manufacturer *For more details, please refer to the related links or feel free to contact us.*

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東洋スクリーン工業

東洋スクリーン工業

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Since its founding in 1954, Toyo Screen Manufacturing has been a screen manufacturer contributing to industrial development as an "expert in separation and classification." Always adapting to the changes of the times, we provide screens that meet our customers' needs, including woven wire mesh, perforated plates, and urethane screens for the steel and crushing industries as part of our operational technology. During the period of rapid economic growth, when environmental pollution became serious, we developed and sold wedge wire screens and solid-liquid separation devices as core businesses for the water treatment sector. In response to the high quality demands in the production processes of various modern industries, we have successfully established the technology for fine wedge filters with a world-leading minimum size of 5 microns. We are always thinking about the future that our screens and filters will help realize in daily solutions.

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