Prototyping equipment cheaper than metal printers! We aimed to in-house the production of prototypes.
The Product Development Department is engaged in the daily production of prototypes. Prototypes were entirely outsourced, involving a long process from the creation of simple molds to shaping and cutting with metal, which took at least 1 to 2 months for completion. Additionally, creating molds for a single part cost several hundred thousand yen, leading to expenses every time a revision or mass production prototype was requested. Therefore, instead of using a metal printer, we utilized a 3D printer and our company's casting machine to internalize the production of prototypes. By completing prototypes in-house, we were able to reduce both lead times and costs, allowing us to work on prototypes until we were satisfied with the results. [Background] - Prototypes were outsourced, taking at least 1 to 2 months for completion. - Costs were incurred every time revisions or mass production prototypes were requested. - We considered purchasing a metal printer to internalize prototype production, but abandoned the idea due to the need for an initial investment of over 40 million yen. *For more details, please refer to the PDF document or feel free to contact us.*
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**Case Summary** ■Solution - Utilized a 3D printer and our casting machine instead of a metal printer - Aimed for in-house production of prototypes - The block mold method can be set up at about half the cost compared to a metal printer - Can be produced in one-tenth the time compared to casting methods using molds ■Effects - Reduced delivery times and costs - Made it possible to produce prototypes until satisfied - Aiming for higher satisfaction in product development ■Equipment Introduced - 3D Printer: ProJet - Casting Machine: YGP-7D2 *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Our company, established in 1960, was the first in Japan to develop and sell domestically produced casting machines for jewelry, making us the longest-established casting machine manufacturer in the country. Currently, we manufacture and sell both analog and digital devices for melting and casting various metals and alloys, not only for the jewelry industry but also for companies in all sectors. We do not just sell products; we provide technology. We propose the most suitable casting machines while listening to what our customers want to create, and we also offer customization based on their requests and suggestions for consumable materials that match their products. After purchase, we support our customers to ensure they can create products that align with their vision under our technical guidance. Additionally, we are focusing on proposals for casting production using 3D printers and low-cost prototyping technologies, contributing to the future of "Japanese manufacturing."
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