Custom Gear Manufacturing Case Study: Drive System for Vehicle-Mounted Battery Manufacturing Equipment
Resolving issues with poor accuracy.
This is a spur gear for manufacturing equipment for vehicle batteries. We received feedback that its thin-walled design makes it difficult to achieve precision, resulting in unstable quality. The deformation during heat treatment is significant, making it challenging to maintain the product's shape, and further special surface treatments are required. Due to the importance of managing the film thickness, it was a product with difficult dimensional management. Many of our partner companies are manufacturers capable of handling special processing. By not only focusing on standard gear processing but also establishing a system to accommodate special processing, we have enhanced the product's completeness. For production, we implemented process design considering distortion, created fixtures that are resistant to distortion, and performed dimensional management taking surface treatment into account, which allowed us to stabilize product quality. With the stabilization of quality, adjustments during assembly became possible, resolving issues related to precision defects such as initial vibrations.
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basic information
Industry Industrial machinery Industry details Manufacturing equipment for automotive batteries Size 50~200 Application Power transmission Application details Used in the drive part of manufacturing equipment Gear classification Spur gear Tooth profile Involute Material SCM Module 1 to 2.5 Processing Carburizing and quenching
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Spur gears for manufacturing equipment for vehicle batteries
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Company information
Since our founding, we have continued to develop technology with a forward-looking perspective for half a century. Our gear products at OGIC are fully customized gears processed 100% based on user designs. We accommodate not only full processing but also single processes such as gear cutting and gear grinding. Leveraging the processing technology and know-how accumulated over many years, we have solved issues related to gears and components for our customers, primarily in the machine tool, industrial machinery, and aerospace industries. Moving forward, we will strive to become an indispensable company for our customers by utilizing the strengths and overall capabilities of both parties. With a focus on the "spirit of manufacturing," we will realize proposals that meet our customers' needs, actively challenge new technologies, and strive to be recognized for special processing and ultra-high precision processing as "MADE IN OGIC."