Custom Gear Manufacturing Case Study: Integration Improvement of Bevel Gears for Machine Tools
Proposal for a manufacturing process that enables a monocoque structure to eliminate vibration and noise issues!
We improved the bevel gear used in the turret of a machine tool lathe. The challenge was to eliminate the vibration and noise issues of the bevel when operating at high speeds. We confirmed that the vibration was caused by backlash at the joint due to the spline and bevel being manufactured separately. We proposed a manufacturing process that could create a unified structure for our customers. By integrating the shaft and bevel, we reduced vibration, which also contributed to noise reduction in the bevel teeth. Assembly was simplified, leading to a reduction in labor costs as well.
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Industry Machine Tools Industry Details Machine Tool Lathe Turret Section Size φ50~φ200 Application Power Transmission Application Details Bevel gears for driving tooling Gear Classification Spiral Bevel Gear Tooth Profile Inclined Tooth Material SCM Module 1.25~5 Processing Carburizing and Quenching
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Machine Tool Lathe Turret Section
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Since our founding, we have continued to develop technology with a forward-looking perspective for half a century. Our gear products at OGIC are fully customized gears processed 100% based on user designs. We accommodate not only full processing but also single processes such as gear cutting and gear grinding. Leveraging the processing technology and know-how accumulated over many years, we have solved issues related to gears and components for our customers, primarily in the machine tool, industrial machinery, and aerospace industries. Moving forward, we will strive to become an indispensable company for our customers by utilizing the strengths and overall capabilities of both parties. With a focus on the "spirit of manufacturing," we will realize proposals that meet our customers' needs, actively challenge new technologies, and strive to be recognized for special processing and ultra-high precision processing as "MADE IN OGIC."