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  6. Custom Gear Production Case Study [Gearbox for Electric Bicycles]

Custom Gear Production Case Study [Gearbox for Electric Bicycles]

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last updated:Dec 21, 2022

オージック
オージック
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By using analysis software, we can examine the specifications and propose appropriate ones!

This is a bevel gear used for power transmission in electric bicycles. Initially, we received a request to create a prototype, with mass production also in consideration. Since it was a component for a bicycle, it needed to be lightweight, and there were size limitations for the gear box as well. Additionally, because it involved a hybrid drive between the motor and pedaling power, selecting the specifications was a very challenging case. The size was a gear with a diameter of Φ50 to 200 and a module of 2.5. At our company, we first used analysis software to consider the specifications. We then proposed specifications that would fit within the size constraints of the gear box. As a result, we are currently engaged in activities toward actual prototype development based on the specifications proposed by OJIC.

    gear
30-scaled-e1635346473212.jpg

Custom Gear Production Case Study [Gearbox for Electric Bicycles]

30-scaled-e1635346473212.jpg
30-scaled-e1635346473212.jpg
  • Related Link - https://www.ogic-gears.com/product/30/

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basic information

Industry Transportation Industry Details Bicycles Size 50~200 Application Power transmission Application Details Wheel drive Gear Classification Other gear classification Tooth Profile Cycloidal Material SCM Module 2.5 Processing Carburizing hardening

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Applications/Examples of results

For electric bicycles

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Ogjic Co., Ltd. Company Profile

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Ozic Precision Gear Division

Ozic Precision Gear Division

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オージック

オージック

Machine elements and parts

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Since our founding, we have continued to develop technology with a forward-looking perspective for half a century. Our gear products at OGIC are fully customized gears processed 100% based on user designs. We accommodate not only full processing but also single processes such as gear cutting and gear grinding. Leveraging the processing technology and know-how accumulated over many years, we have solved issues related to gears and components for our customers, primarily in the machine tool, industrial machinery, and aerospace industries. Moving forward, we will strive to become an indispensable company for our customers by utilizing the strengths and overall capabilities of both parties. With a focus on the "spirit of manufacturing," we will realize proposals that meet our customers' needs, actively challenge new technologies, and strive to be recognized for special processing and ultra-high precision processing as "MADE IN OGIC."

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