Case Study of Automated Visual Inspection: Example of Surface Inspection of Metal Plates Using 3D Sensors
Image Processing Appearance Inspection System "iVision"
Case study of automating appearance inspection to measure the surface irregularities of metal plates using a 3D sensor!
Would you like to switch the measurement of the fine unevenness on the surface of metal plates from "manual measurement" to "automated inspection using a 3D sensor"? We will introduce examples of automating visual inspections conducted using a 3D sensor. By using a 3D sensor, it becomes possible to check the condition of the surface of metal plates. Utilizing the 3D sensor allows for the inspection of the fine unevenness of metal products, enabling efficient polishing and warping correction of metal products. 【Features of this system】 - By using a 3D sensor, it is possible to measure not only the size of the unevenness but also the depth direction. - By pre-registering reference values and tolerances, it is possible to quickly determine OK or NG. *First, we will verify whether the work that the customer wishes to inspect is feasible. *Detailed processing information, including details and processing flow, is provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are concerned about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that can be delivered in accordance with customer preferences through full customization. *For more details, please refer to the PDF document or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired details, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Automation of inspections using 3D sensors 【Case Studies】 ■Automation of inspections using calipers and displacement gauges ■Inspection of the warping and unevenness of entire metal sheets *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)