High aspect ratio groove processing and mirror surface processing, etc. "Ultra-precision cutting processing"
Utilizing ultra-precision groove processing technology, we have achieved rectangular grooves with a high aspect ratio of 40 times. Additionally, we have realized a wall thickness of 0.015mm separating the grooves.
Our company specializes in the production of precision molds and parts that require high-precision quality, including light guide plates, reflectors, diffraction gratings, and spectral components. With processing machines capable of nano-order level control, we can perform ultra-precision cutting processes such as mirror finishing and high aspect ratio groove machining. * Groove depth: 0.2 mm, groove width: 0.05 mm, groove wall thickness: 0.015 mm - actual results * Groove depth: 0.4 mm, groove width: 0.05 mm, groove wall thickness: 0.01 mm - expandable We also undertake prototype production of thermal imprinting using molds that form fine grooves. 【Features】 ■ High-quality nano-processing is possible under thorough seismic, temperature, and humidity control ■ Capable of V-grooves, U-grooves, trapezoidal grooves, dimple processing, and high aspect ratio rectangular groove machining ■ Supports shaping and milling processes ■ Mirror finishing of processed surfaces is possible using diamond bits for tools ■ Groove processing of SUS series materials is also possible (actual results: SUS420J2, SUS304, SUS316L) * For more details, please refer to the materials. Feel free to contact us with any inquiries.
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【Examples of Use】 <Micro Grooving> Display-related components, molds for nanoimprinting, molds for light guide plates, etc. <Mirror Finishing> Inkjet nozzles, dispenser nozzles, extrusion dies, etc. <Thermal Imprinting> Light guide plates, optical sheets, microchannels, microneedles, etc. *For more details, please refer to the materials. Feel free to contact us as well.
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*For more details, please refer to the materials. Feel free to contact us as well.*
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Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.