[Case Study] Standardization of Design Operations and Manufacturing Collaboration through the Utilization of Parts Master
Efforts to streamline electrical design using data and successfully fostering the groundwork for realizing DX at an early stage.
Implementing Company: Aime Manufacturing Co., Ltd. Business Description: Design/Manufacturing/Testing of Control Devices and Distribution Boards ■Challenges Before Implementation Operations and management were paper-based without attribute information assigned to drawings. Standardization of design was not achieved. There was a heavy reliance on customization, leading to a lack of scalability. ■Reasons for Implementing ACAD-DENKI Ability to use drawing functions of AutoCAD/BricsCAD, providing high flexibility and ease of implementation on-site. Data utilization through the assignment of attribute information is possible. A wide range of built-in standard functions allows for operation without relying on customization. ■Specific Initiatives Improved search efficiency through the addition of properties. Organized the parts master, limiting manual input to order elements only. Integration with parts procurement lists and production management systems. Collaboration with manufacturing for equipment label data, etc. ■Effects As a result of these initiatives, a reduction of 14 to 20 hours of labor per order was achieved. Manual tasks were eliminated, leading to improved accuracy, standardization of work, and increased efficiency. From this experience, a foundation for utilizing data over manual work has been cultivated within the company for the past ten years, enabling smooth progress towards digital transformation (DX).
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The specifications of ACAD-DENKI are as follows: ■ Product Grades and Main Functions of ACAD-DENKI - Drawing Pack: Drawing and editing of diagrams - Standard Pack: Functions of the Drawing Pack, drawing management "Denkiabi" - Full Pack: Functions of the Standard Pack, linkage of parts list, circuit diagrams, and outline drawings "ACAD-Parts" - Full Pack Plus: Functions of the Full Pack, automatic drawing of IO "ACAD-IO" ■ Products Related to Electrical Control Design - WiringPLAN (2D/3D): Wiring and length measurement processing, output of manufacturing forms and data - 3D Panel Diagram: 3D duct, DIN rail, 3D component placement, interference check - Cubicle PLAN: Creation of 3D copper bars and thick lines, 3D model of copper bars, output of cross-sectional views - Hard Circuit Simulator: Simulation of sequence circuit operation - Tube Marker Link: CTK specification marked tubes, output of equipment label information *Please check our company website.
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■Industries Using Our Solutions■ - Control panel/power distribution panel design manufacturers - Set/device manufacturers for machine tools and processing machines - Various manufacturers maintaining manufacturing lines ■Customization Examples■ - Automatic drawing generation - Enhanced drawing management features - Automatic creation of various manufacturing information such as FromTo lists - PDM system integration - Integration with various databases - 3D CAD integration - Output of various manufacturing information - Information output for system administrators
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Zuken Alpha Tech Co., Ltd. focuses on the development and sales of the electrical control design CAD system "ACAD-DENKI," as well as the customization and sales of the general-purpose CAD "BricsCAD," which has high compatibility with AutoCAD. We provide CAD + α solutions that enhance design efficiency tailored to our customers' operations and business types. With 35 years of development capabilities and expertise cultivated in the CAD industry, we aim to be a partner that flexibly responds to our customers' needs and contributes to the growth of their businesses.