Proposing changes in heat treatment and material can significantly improve quality management! It also enables the reduction of noise and vibration.
This is a product case of spur gears used as the drive component for air conditioning equipment. Specifically, it was a part of air conditioning equipment used for commercial purposes, such as in offices and restaurants. Since it was equipment used by various companies, minimizing noise was a significant focus in this case. To reduce noise, the machining accuracy of the gears and the fitting accuracy of the shaft were extremely important. By repeatedly discussing the process design, we were able to manufacture the product in the shortest possible time. We performed tooth shape corrections suitable for the operating conditions requested by the customer and designed it to accommodate changes in operating posture. We made various proposals, including changes in heat treatment and material, which ultimately led to a significant improvement in quality management. In fact, we received feedback that noise and vibration were reduced compared to previous suppliers, resulting in long-term adoption of our product.
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basic information
Industry Industrial Machinery Industry Details Drive device components for air conditioning equipment Size φ50～ Application Power transmission Application Details Drive gear train for commercial air conditioning equipment Gear Classification Spur Gear Tooth Profile Involute Material SCM Module 0.75～1.5 Processing [Surface Treatment] Tuftride [Heat Treatment] Carburizing and Quenching
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Industrial machinery drive components for air conditioning equipment.
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Company information
Since our founding, we have continued to develop technology with a forward-looking perspective for half a century. Our gear products at OGIC are fully customized gears processed 100% based on user designs. We accommodate not only full processing but also single processes such as gear cutting and gear grinding. Leveraging the processing technology and know-how accumulated over many years, we have solved issues related to gears and components for our customers, primarily in the machine tool, industrial machinery, and aerospace industries. Moving forward, we will strive to become an indispensable company for our customers by utilizing the strengths and overall capabilities of both parties. With a focus on the "spirit of manufacturing," we will realize proposals that meet our customers' needs, actively challenge new technologies, and strive to be recognized for special processing and ultra-high precision processing as "MADE IN OGIC."