Our company has a specialized team skilled in thin-walled processing.
This is an example of a spur gear used in the drive unit of a drone. It was a case where we were commissioned to manufacture gears as a prototype development product. Since the gears are used in drones, they required a small module and a lightweight blank shape. Additionally, due to the active research and development in the industry, there was a request for short lead times for processing at the time of the order. Our company has a specialized team skilled in thin-walled processing, and we carried out the blank processing in that department. Since these are aircraft-related parts, we requested a cooperating company capable of special handling for heat treatment. Furthermore, due to the complexity of the blank shape, process design was challenging, and we took measures to minimize deformation of the blank shape by setting excess material. As a result, we were able to achieve the thin-walled shape requested at the time of the order, and we managed the special processes such as heat treatment without any issues. Additionally, while chamfering is necessary at each corner for stress dispersion, manual chamfering was required for the tooth parts. To suppress variations in quality from such manual work, we continuously conducted shape measurements and quality checks during processing.
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Industry Transportation Industry Details Drone Prototype Development Size 20 to 30 Application Power Transmission Application Details Gear drive part of the drive section Gear Classification Spur Gear Tooth Profile Involute Material SCM Module 1 to 1.5 Processing Carburizing and Quenching
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Since our founding, we have continued to develop technology with a forward-looking perspective for half a century. Our gear products at OGIC are fully customized gears processed 100% based on user designs. We accommodate not only full processing but also single processes such as gear cutting and gear grinding. Leveraging the processing technology and know-how accumulated over many years, we have solved issues related to gears and components for our customers, primarily in the machine tool, industrial machinery, and aerospace industries. Moving forward, we will strive to become an indispensable company for our customers by utilizing the strengths and overall capabilities of both parties. With a focus on the "spirit of manufacturing," we will realize proposals that meet our customers' needs, actively challenge new technologies, and strive to be recognized for special processing and ultra-high precision processing as "MADE IN OGIC."