By considering such features during the design stage of the tooth surface, it is possible to process and manufacture in a way that prevents problems before they occur!
This is a case study of a high ratio hypoid gear used in robot joints. This example features a gear ratio of 1:30, designed with optimal tooth contact in mind, even under load conditions. The design method for this gear has not yet been established by the manufacturer of the design software. While this was a very challenging project, we combined the expertise of our skilled engineers with the latest software to create the design. We also implemented various adjustments, including closed-loop systems with machining and measurement equipment to reproduce the completed design, ultimately achieving realization. As a result, we were able to reproduce the tooth contact as designed, leading to a satisfactory outcome for our customer. High ratio hypoids are characterized by a tendency to generate heat due to high sliding speeds on the tooth surfaces. Since we understand these operating conditions, we were able to consider such characteristics during the design phase and process the gear accordingly, preventing potential issues before they arose. This level of technical capability is made possible by our proud know-how. If you have any concerns regarding gear processing or manufacturing, please feel free to consult with OJIC.
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Industry Robotics Industry Details For the robotics industry Size Φ150 Application Splitting Application Details Parts for the splitting mechanism of the joint section Gear Classification Hypoid Gear Tooth Profile - Material SCM Module M1 to M3 Processing Carburizing and quenching
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Since our founding, we have continued to develop technology with a forward-looking perspective for half a century. Our gear products at OGIC are fully customized gears processed 100% based on user designs. We accommodate not only full processing but also single processes such as gear cutting and gear grinding. Leveraging the processing technology and know-how accumulated over many years, we have solved issues related to gears and components for our customers, primarily in the machine tool, industrial machinery, and aerospace industries. Moving forward, we will strive to become an indispensable company for our customers by utilizing the strengths and overall capabilities of both parties. With a focus on the "spirit of manufacturing," we will realize proposals that meet our customers' needs, actively challenge new technologies, and strive to be recognized for special processing and ultra-high precision processing as "MADE IN OGIC."