3D measurement with a precision of 0.001mm to reproduce the master gear held by the customer.
This is an example of a spiral bevel gear used in auxiliary equipment such as generators for aircraft. The size, position, and shape of the contact line, which is the tooth engagement between the driving gear and the driven gear, required high precision in the reproduction of the master gear. Therefore, the master gear was measured in three dimensions with an accuracy of 0.001 mm, and the machine settings for processing were created. In such cases, technologies for measuring tooth surfaces and for processing are necessary, and without sufficient experience in using the equipment, quality management capabilities, and facility capabilities, it is a highly challenging request that cannot yield satisfactory results. Additionally, this gear is a high-speed rotating component, and it was a case where details such as surface roughness and the root radius were meticulously checked to maintain strength. At Oujic, we have been manufacturing spiral bevel gears for many years, and we excel in such requests. We possess analysis technology for the tooth parts and the associated equipment, and we have the technical capability to respond effectively to the requests from our customers. In this case, we reproduced the machine settings provided by the customer and further aligned it with the master gear.
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basic information
Industry Transportation Industry Details Aircraft Size φ50–600 Application Power Transmission Application Details AGB for Aircraft Power Generation Gear Classification Spiral Bevel Gear Tooth Profile Inclined Tooth Material AMS Module M2–M3 Processing Carburizing and Quenching
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Aircraft
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Since our founding, we have continued to develop technology with a forward-looking perspective for half a century. Our gear products at OGIC are fully customized gears processed 100% based on user designs. We accommodate not only full processing but also single processes such as gear cutting and gear grinding. Leveraging the processing technology and know-how accumulated over many years, we have solved issues related to gears and components for our customers, primarily in the machine tool, industrial machinery, and aerospace industries. Moving forward, we will strive to become an indispensable company for our customers by utilizing the strengths and overall capabilities of both parties. With a focus on the "spirit of manufacturing," we will realize proposals that meet our customers' needs, actively challenge new technologies, and strive to be recognized for special processing and ultra-high precision processing as "MADE IN OGIC."