We propose gear grinding specifications and implement gear cutting processing with grinding wheels to reduce costs for small lot products!
This is an example of a zero-roll bevel gear for a press machine. The material is SCM, and it has undergone carburizing and quenching as heat treatment. Previously, finishing was done through conventional gear cutting, which resulted in significant noise and vibration, causing considerable trouble for our customers. However, due to the large size of the product, the depth of heat treatment was also deep, and the weight increased, leading to distortion from heat treatment, making it difficult to maintain the ideal tooth contact position, size, and shape. In response, we proposed a gear grinding specification that can accommodate the gear grinding of large modules, such as module 12 zero-roll bevel gears. As a result, for small lot products, there was no need to purchase expensive dedicated tools, and cost reduction was achieved by performing gear cutting with grinding wheels. By achieving cost reduction and improving product quality, this case has resulted in high customer satisfaction. Our company can provide optimal proposals for cost reduction and quality improvement, similar to this case. If you have any inquiries about gears, please feel free to consult with OJIC.
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basic information
Industry Industrial Machinery Industry Details For industrial plants Size Up to φ500 Application Power transmission Application Details Press Gear Classification Zerol bevel gear Tooth Profile Inclined tooth Material SCM Module Up to 12 Processing Carburizing and quenching
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Industrial machinery
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Since our founding, we have continued to develop technology with a forward-looking perspective for half a century. Our gear products at OGIC are fully customized gears processed 100% based on user designs. We accommodate not only full processing but also single processes such as gear cutting and gear grinding. Leveraging the processing technology and know-how accumulated over many years, we have solved issues related to gears and components for our customers, primarily in the machine tool, industrial machinery, and aerospace industries. Moving forward, we will strive to become an indispensable company for our customers by utilizing the strengths and overall capabilities of both parties. With a focus on the "spirit of manufacturing," we will realize proposals that meet our customers' needs, actively challenge new technologies, and strive to be recognized for special processing and ultra-high precision processing as "MADE IN OGIC."