Shorten the delivery time for tools! It is possible to shape grinding wheels suitable for gear specifications and perform cutting processing from solid material.
This is a prototype helical gear for the automotive industry. The size ranges from φ15 to 350, made of SCM, and it has undergone carburizing hardening as a heat treatment. The manufacturing of the tooth surfaces for this product requires a special dedicated hob tool. Since it is a prototype, it was necessary to produce it in a short lead time, but obtaining and manufacturing the special hob tool made it impossible to meet the short lead time. Therefore, we shaped a grinding wheel suitable for the gear specifications on-site and performed the cutting process from solid material. This eliminated the need to purchase or manufacture dedicated tools, significantly shortening the delivery time. At OJIC, we can accommodate the production of all types of prototypes. Additionally, if you wish to have prototypes made in a short lead time, we can offer suggestions for reducing delivery times. Please feel free to consult us regarding gear manufacturing and prototyping.
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basic information
Industry Automotive Industry Details Automotive Size φ15–350 Application Power transmission Application Details Transmission Gear Classification Helical gear Tooth Profile Involute Material SCM Module 3 Processing Carburizing and quenching
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Applications/Examples of results
Automobile
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Since our founding, we have continued to develop technology with a forward-looking perspective for half a century. Our gear products at OGIC are fully customized gears processed 100% based on user designs. We accommodate not only full processing but also single processes such as gear cutting and gear grinding. Leveraging the processing technology and know-how accumulated over many years, we have solved issues related to gears and components for our customers, primarily in the machine tool, industrial machinery, and aerospace industries. Moving forward, we will strive to become an indispensable company for our customers by utilizing the strengths and overall capabilities of both parties. With a focus on the "spirit of manufacturing," we will realize proposals that meet our customers' needs, actively challenge new technologies, and strive to be recognized for special processing and ultra-high precision processing as "MADE IN OGIC."
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