Binder-free and no drying required! A roller compactor capable of powder compact granulation.
For dry granulation of chemicals, a roller compactor is recommended.
The roller compactor (https://www.nc-ind.com/equipment/000019.php) can compress powder into granules by applying a maximum pressure of 5t/cm. The processes of adding a binder to the powder, dewatering, and drying are combined and shortened into one step. ◎ Advantages of Compacted Granulation ◎ "Easy to handle" → Reduces dust generation and scattering of the powder → Improves weighability, transportability, and volume reduction "Retains original properties" → Can compact granulate using only powder without a binder ■ Recommended for such products 【Battery materials (cathode and anode materials)】 ◎ Reduces the intergranular void ratio that can hinder the sintering process ※ Sintering furnaces are also available! ◎ Reduces costs associated with shaping using binder addition 【Resins, powder coatings, toner fine powders, cosmetic ingredients, resin additives, fertilizers, animal feed】 ◎ Increases bulk density, improving mixing stability and uniformity with other raw materials ※ Abundant mixing machines ◎ Prevents thermal degradation 【Additives, industrial solid catalysts】 ◎ Prevents modification due to binders ◎ Improves solubility and dispersibility in the next process, prevents segregation ◎ Enhances storage stability of granulated products ◎ Pre-treatment before extrusion and tablet pressing = particle size adjustment
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basic information
Our company has over 30 types of equipment capable of drying, filtration, washing, dewatering, crushing, mixing, firing, and molding. We support our customers with the technology cultivated as a specialist in contract manufacturing of chemical products and thorough quality control.
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Applications/Examples of results
【Specialized Contract Services】 ■ Clean operations that avoid contamination in clean rooms ■ Heating, sintering, and heat treatment using fully automatic pusher-type continuous furnaces ■ Low-temperature drying using shelf-type vacuum dryers ■ Vacuum drying using Nauta mixers (vacuum dryers) ■ Spray drying using spray dryers ■ Wet fine grinding of water-based and solvent-based materials using bead mills ■ Filtration and washing using filter presses ■ Airflow drying using dry masters ■ Contamination prevention drying using sanitary-type atmospheric shelf dryers ■ Grinding with minimal contamination using various types of grinders
Company information
We have a variety of equipment and devices available, so if you are considering outsourcing chemical products, please consult our company, which specializes in contract services.