By understanding the operational status of each piece of equipment, it can help reduce power consumption. Additionally, IoT can be easily initiated with minimal construction by utilizing wireless technology.
【About the Operation Monitoring Package】 This is a packaged product that allows for immediate remote monitoring of operational status by attaching a wireless sensor that reads color information from commercially available stacked signal lights. ■Points - Can be retrofitted to older machines - Minimal construction required due to wireless utilization - Visualization available both in the office and on-site ■Do you have any of these concerns in your factory? - Stacked signal lights are installed on equipment, but operational status cannot be determined without going to the site - Difficulties in modifying older machines - Want to obtain operational status but cannot perform wiring work ■Four benefits of the wireless operational status monitoring system with the Operation Monitoring Package - No wiring work required due to the wireless system - Data collection possible without going to the site; data can also be extracted in CSV format - All operational statuses can be monitored in real-time - Easy to add measurement points for energy savings; changes to measurement locations are also flexible (name changes for monitors require separate action) 【What is C-BOX】 C-BOX is a system that allows for the free combination of wireless sensors from various manufacturers to visualize the operations of equipment and people on a monitor. It enables the affordable implementation of IoT that connects equipment and sensors, regardless of whether it is in a factory or office.
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◆Package Specifications - Data Types: Red, Yellow, Green for stacked signal lights, Buzzer (Blue and White displays are optional) - Monitoring Timing: Transmission upon change of stacked signal lights - Number of Connections: Up to 30 units 【C-BOX Five Functions】 < Data Acquisition Function > Acquires sensor information from equipment with installed sensors. This allows for awareness of potential equipment malfunctions based on sensor information. < Monitoring Function > Visualizes current values obtained from sensors on the monitor screen using charts and numerical displays. By utilizing the alert function, it notifies users of high-load conditions on the monitor screen. < Alert Function > Sets thresholds and notifies users via lamps on the monitor screen when exceeded. It is easy to set or change the thresholds for generating alerts. < Data Recording Function > Records the date and time of data acquisition, sensor ID, and data obtained from sensors, storing up to 2 months' worth of data, with monthly intervals. < Data Download Function > Easily downloads recorded data from the data recording function in CSV format.
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■Product Composition - The product composition includes the setup list and the C-BOX main unit. - The sensor connections are pre-configured. - Commercially available sensors will be utilized. - Sensors can be purchased through our company or directly by the customer. ■Price Information 330,000 yen + 80,000 yen × n ※n indicates the number of sensor installations The above amount does not include the cost of the monitor or PC. ■Example Amount If the number of sensor installations is 4: 330,000 yen + 80,000 yen × 4 = 650,000 yen
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■Understanding the Operating Status of Machine Tools <Concerns> I want to understand the operating status of machine tools, but asking the manufacturer to output the operating status signals is expensive. Is there a simpler way to visualize the operating status? <Utilization> By replacing the existing stacked indicator light (manufacturer unknown) on the machine tool with a Patlite product, which shares the same signal and common lines, I can monitor operations using the operation monitoring package. This allows monitoring without touching the equipment's controller, simply by replacing the stacked indicator light. <Concerns> I am currently considering the introduction of IoT. Since the operating status of the equipment is not being managed, is it possible to manage the operating status? I would like to start with visualizing the operating status of each piece of equipment on the wire rod line. Due to strict security, I want to implement a local system. <Utilization> The Patlite product has an AirGrid-compatible stacked indicator light, and the operation monitoring package can be used. Data will be collected within the C-BOX, so it will not be sent externally and can be completed locally. There are two factories involved, and each will have an operation monitoring package installed.
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Since its founding in 1934, Shinto Industries has focused on its casting business as a strong core, applying and expanding the technologies and know-how cultivated there into various non-casting fields of the material industry, continuously evolving. Shinto's manufacturing capabilities are recognized for their comprehensive strength as a plant engineering manufacturer that supports the manufacturing industry from behind the scenes, providing technologies that integrate "environment and safety" with "know-how" through the "three attractions plus alpha" of high-quality "machinery and equipment" that accumulates the latest technology, high-quality "projectiles, abrasives, and consumables" that maximize the performance of machinery and equipment, and "support for stable operations" that maintains high performance.