Productization risk... Preliminary review before mold production.
"Productization Risk... Preliminary Consideration Before Mold Production" In response to requests such as "We would like to conduct a preliminary evaluation of one set before mold production," our company has traditionally handled prototypes by cutting from sintered base materials. However, we faced challenges such as being unable to accommodate certain shapes. Therefore, by operating a molding processing system developed in-house, we have made it possible to accommodate a wide range of shapes.
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basic information
[Implementation Example] While the surface of molded products is rougher compared to molded items made with molds, we are able to deliver reproducible high-quality products through density control of the base ferrite blocks and the know-how and programming techniques developed through trial and error. We have already responded to over 120 different requests. Our existing molds can produce mold-less samples up to an outer diameter of 160mm, a width of 70mm, and a height of 30mm.
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Delivery Time
※The delivery time varies depending on the quantity, so please feel free to contact us.
Applications/Examples of results
"Before mold production, we would like to conduct a preliminary evaluation with one set." In response to such requests, our company has traditionally handled prototype responses by cutting from sintered base materials, but we faced challenges such as being unable to accommodate certain shapes. Therefore, by operating a self-developed molding body processing system, we have made it possible to accommodate a wide variety of shapes. [Implementation Example] Molding body processing results in a coarser surface compared to molded products, but through density control of the ferrite blocks used as the base material and the know-how and programming techniques developed through trial and error, we are able to deliver reproducible, high-quality products, and we have already responded to over 120 different requests.
Detailed information
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[Implementation Example] This is a specially processed product made from Mn-Zn ferrite molded blocks. It has a 3D shape with an outer diameter of 76mm. Our existing molds can produce mold-less samples with outer dimensions of up to 160mm in diameter, 70mm in width, and 30mm in height.
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[Implementation Example] This is a 3D shape with an outer diameter of 40mm, specially processed from an Mn-Zn ferrite molded block. Our existing molds can produce mold-less samples up to an outer diameter of 160mm x width of 70mm x height of 30mm.
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[Implementation Example] This is a 3D shape with an outer diameter of 61mm, specially processed from an Mn-Zn-based soft ferrite molded block. Our existing molds can produce mold-less samples with outer dimensions of up to 160mm in diameter, 70mm in width, and 30mm in height.
Company information
DTT Ferrite Group Large Size Ferrite Cores for High Power We are a manufacturer specialized in large ferrite cores. At DTT Ferrite Group, we have established a manufacturing line specialized in large ferrite cores under a consistent management system from raw material production to product commercialization, utilizing hydraulic large molding machines (100t to 630t) and elevating batch furnaces (1 pile to 12 piles) to provide high-quality ferrite cores.