Achieving high-precision sieving (with an opening width of about 2μm) that is difficult with commercially available woven nets using ultra-fine filters! Adopted by chemical, pharmaceutical, electronic component manufacturers, and research laboratories.
The "Micro-Sieve" provided by Takeda Tokyo Process Service is a fine mesh formed into a sheet using the electroforming method. Since it is created with electroplated nickel without a photolithography process, the surface is flat, and it excels in the precision of the opening width with no variation. *We accept opening widths (aperture sizes) starting from 2μm, but we also have prototype results for sizes less than 2μm, so please feel free to consult us. (Prototype result: opening width of 0.1μm) 【Industries Served】 Chemical manufacturers / Pharmaceutical manufacturers / University research institutes / Processing equipment manufacturers / Electronic component manufacturers 【Features】 ■ The opening shape is a square inverted taper shape (bowl shape) ■ Can accommodate some specifications such as rectangular, hexagonal, and circular shapes ■ Composition is over 99.9% nickel ■ Characteristics are similar to metallic nickel ■ By applying a support grid (reinforcement mesh), it is possible to enhance strength during sieving *For more details, please refer to the PDF document or feel free to contact us. *We are currently also offering [free samples]; please inquire if you are interested.
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【Case Studies (Excerpt)】 ■ A major chemical manufacturer - Thanks to the lineup of mesh pitches, we were able to compare permeability and durability, which was helpful. ■ A university research lab - Using micro sieves for electromagnetic wave filtering worked well. ■ A major processing equipment manufacturer - By using sieves with opening widths of 3, 4, and 5 μm, we were able to sort particles in 1 μm increments, which dramatically improved product performance and quality. ■ A major chemical manufacturer - By using high-opening-rate mesh, we have established the prospect of achieving high-precision sorting in mass production. ■ A major electronic components manufacturer - We were able to remove fine dust and foreign substances contained in the paste. *For more details, please refer to the PDF document or feel free to contact us. *We are currently also offering [free samples]; please inquire if you are interested.
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Applications/Examples of results
【Applications】 ■Electronic devices - Dust filters, waterproof filters, fine powder classification sieves, electromagnetic wave shields ■Medical - Electrolyte separation filters, precision filtration filters, bacteria and virus removal filters, electrostatic adsorption biofilters ■Automotive - Exhaust filters, fuel cell filters
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Company information
Takeda Tokyo Process Service has started anew as Takeda iP Holdings, following the integration of the Takeda Printing Fine Process Division and Tokyo Process Service in April 2023. The brand "TOPRO," known for its top-tier technology in Japan, will further develop as "Takeda To-Pro" by incorporating advanced techniques cultivated in printing and plate-making. We support our customers' product development with attentive and prompt service. We respond to customer requests and inquiries quickly and carefully, ensuring a robust system at all times. We are flexible in accommodating requests for trial production, starting from just one piece, as well as small lot orders. Please feel free to contact us first. *Quality Management System ISO 9001 certified, Environmental Management System ISO 14001 certified.