Case Study of Production Using New Processing Methods for Shaped Steel and Pipe: Food Machinery Framework
Using a fiber laser processing machine for pipe processing! Reducing man-hours for temporary assembly adjustments and correction work.
It is common for the frames of food machinery to be made using pipe materials. However, the precision of pipes is not very high, making it difficult to cut them accurately, and there are various challenges such as the long processing time due to the large number of machining steps. By using a fiber laser processing machine for pipe processing, it becomes possible to cut complex shapes, reducing the man-hours required for temporary assembly adjustments and correction work. Furthermore, by incorporating mortise groove shapes and cutting parts in an integrated form, it is possible to reduce the number of welding points and shorten finishing work. [Challenges] ■ The precision of pipes is not very high, making accurate cutting difficult. ■ The large number of machining steps results in longer processing times. ■ Positioning by marking during temporary assembly before welding is challenging. ■ Welding with round pipes requires high skill levels. *For more details, please refer to the PDF document or feel free to contact us.
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【Proposed Solution】 <Pipe Processing with Fiber Laser Cutting Machine> ■Reduce the number of parts through laser processing - By cutting multiple parts that were previously welded together into a shape that can be manually bent using a fiber laser cutting machine, we can integrate them and reduce the number of parts. - This allows for a reduction in the labor required for assembly, welding, and finishing. ■Easy positioning with mortise groove processing - Mortise grooves with insertion shapes are cut using lasers. - Accurate positioning can be easily achieved, eliminating the need for cumbersome jigs, allowing for immediate welding. ■Prevention of assembly mistakes - To prevent assembly errors, we can add laser markings or change the size of the mortise groove shapes. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Our company offers a variety of services such as "Structural Steel and Pipe Processing Revolution" and "Mold-less Processing." With mold-less processing, we achieve low-volume production of a wide variety of products without the need for molds and with short lead times. It is possible to ensure quality equivalent to that of pressing. We support Japan's manufacturing with good quality, high technology, and high added value.