Once the estimate is submitted to the customer and the order is confirmed, we will start by manufacturing the mold!
We would like to introduce the flow of production through "press processing." The production of molds begins with design, followed by machining, finishing, and assembly based on the drawings, resulting in the creation of the molds. Next, we arrange the materials, set up the process, create and inspect samples, and then press process the products based on the work standards. After the product launch, we conduct intermediate inspections and final inspections. The products are transported to the designated location using the specified packaging method and handed over to the next process. We are offering a technical handbook. Please take a look. 【Production Process】 ■ Mold Production ■ Press Processing - Material arrangement/setup/sample creation/inspection/mass production/product inspection/delivery *For more details, please refer to the PDF document or feel free to contact us.
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【Overview of Mold Manufacturing】 ■ Design is carried out ↓ ■ Based on the drawings, machining, finishing, and assembly are performed to manufacture the mold ↓ ■ Trial machining is conducted to create samples, and adjustments are made if there are any issues ↓ ■ Using the actual press machine that will be used in the production department, trial machining is conducted at the same processing speed as during mass production ↓ ■ If there are no issues with the samples from the mass production trial, the mold is completed *For more details, please refer to the PDF document or feel free to contact us.
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【Industries Frequently Utilized】 ■ Automotive Parts ■ Fuel Cells ■ Industrial Machinery ■ Home Appliances, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Koukougyou Co., Ltd. has established a consistent production system from mold making to press processing and sub-assembly since its founding in 1964. As a press manufacturer equipped with development capabilities, we have grown by closely addressing our customers' challenges. We sincerely confront individual customer issues such as high purchase costs, labor-intensive processes, unstable quality, and inability to accommodate mass production. By proposing method replacements through repeated discussions, we solve problems and build a Win-Win relationship with our customers. We tackle customer challenges with outstanding technology and ideas, exceeding the limits of conventional press processing to produce stainless steel thick plate products, precision deep drawing, precision irregular shape drawing, and composite molding with other materials. If you have dissatisfaction or issues with the procurement of metal parts or the internal work using those parts, please feel free to reach out to us.