The paint color is identified, and the lighting's color tone and brightness change automatically! This leads to a reduction in tact time.
Is there a challenge in being unable to inspect various paint colors with appropriate lighting source colors and brightness on a single paint inspection line? For example: ● If the lighting is set to a brightness that makes black workpieces easy to see, white workpieces may not be bright enough and difficult to see when they come through. ● If the lighting is set to a brightness that makes white workpieces easy to see, black workpieces may be too bright and difficult to see when they come through. Our "Automatic Color Adjustment and Dimming System" first sets the appropriate illuminance and light source color output for each paint color of the workpiece. By capturing the target workpiece with a camera, it can identify the pre-set paint color and automatically adjust the lighting's color and brightness. This improves visibility issues such as "too dark" or "too bright" for both the eyes and the camera, leading to reduced burden on inspectors and shorter tact times. 【Expected Environments】 ■ Visual inspection line after body painting ■ Visual inspection line after resin painting ■ Image-based inspection line after body painting ■ Image-based inspection line after resin painting *For more details, please refer to the PDF materials or feel free to contact us. *Improvement cases are featured in our "Comprehensive Catalog"! Please take a look.
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【Automatic Color Adjustment Lighting System Features】 ■ It is set to output the appropriate light source color and illuminance for each workpiece's paint color, and by capturing the target workpiece with a camera, it can identify the pre-set paint color. ■ The color tone and brightness of the lighting can be automatically adjusted. ■ It improves visibility for both the eyes and the camera, reducing issues like "dark" or "dazzling." ■ This leads to a reduction in the burden on inspectors and a shortening of tact time. *For more details, please refer to the PDF document or feel free to contact us.
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【Assumed Issues】 ■ When the lighting is set to a brightness that makes black workpieces easy to see during visual inspection, it becomes insufficiently bright and hard to see when white workpieces come through. ■ When the lighting is set to a brightness that makes white workpieces easy to see during visual inspection, it becomes too bright and hard to see when black workpieces come through. *For more details, please refer to the PDF document or feel free to contact us.
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The lighting environment is an important factor that affects the productivity of various inspection processes. "The shape of the light source makes it difficult to distinguish scratches and color unevenness." "Glare makes it easy for workers' eyes to become fatigued." By addressing these lighting-related issues, significant improvements in productivity and work efficiency can be achieved. The challenges in inspection lighting cannot be understood without going to the site.