Introducing implementation steps by issue for promoting DX in factories! Achieving productivity improvement through the use of production schedulers, performance collection, and information boards (signage).
The key to visualizing the factory is to correctly understand your company's challenges and implement systems that match the phase, which is the secret to success. The currently distributed document "Factory Visualization: Secrets to Success - Unveiling the Implementation Steps!" organizes the points of factory visualization and introduces the specific systems that should be addressed now. <Overview of the Document> ▶Organizing the challenges of promoting visualization ▶Points of visualization ▶Utilization of production schedulers ▶Utilization of performance collection ▶Utilization of information boards (signage) ▶Case studies <Essential for companies facing these challenges!> - Work schedules are distributed on paper, making it difficult to share sudden changes. - Input omissions and calculation errors occur with batch daily report entries. - Unable to smoothly arrange processes due to lack of understanding of the status of preceding and succeeding processes.
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【Examples of Production Scheduler Implementation】 ◎ Implementation Case 1: Press Machine/FA System Manufacturer Implementation Effect: Achieved optimization of planning and visualization of work conditions on the shop floor ◎ Implementation Case 2: Heavy Electrical Equipment Manufacturer Implementation Effect: Achieved optimization of bottleneck processes 【Information Bulletin Board】 ◎ Implementation Case: Medical Equipment Manufacturing Implementation Effect: Achieved visualization of production progress in each factory
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【Information Bulletin Board System】 Utilizing data from core systems and production management systems, we will achieve visibility across the entire factory. We support the first step of factory digital transformation (DX) by enabling paperless sharing of work content and instructions.
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[Performance Collection] By utilizing tablets, touch panels, and handheld terminals to input performance data in real-time, not only can the overall progress of the factory be visualized, but the effort of compiling daily work reports can also be reduced. Hardware such as tablets and handheld terminals can be used for various purposes, including receiving processes, quality control through inspection input, and inventory management.
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The production scheduler supports scheduling that takes load into account, in addition to intuitive screen operations using Gantt charts, such as stacking and unstacking blocks. With simple master settings and standard external integration interfaces, it is a production scheduler that is highly compatible with on-site operations.
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Easily simulate the optimal production plan for weaving. You can view production schedules, daily required yarn quantities, shipping plans, and the status of delivery delays. By changing the machine's rotation speed and operating rate, the expected completion date is automatically adjusted, allowing for the simulation of production plans. - By placing orders on the looms, the requirements for beams and planned usage of weft yarn are automatically calculated. - It comes standard with the ability to change only the weft yarn on a single beam to produce a different item number. - It can be linked with monitoring systems and beam stockers. (※Individual support available)
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Certified as a Smart SME Supporter Cosmo Summit has been certified by the Ministry of Economy, Trade and Industry as a "Smart SME Supporter," an information processing support organization that assists small and medium-sized enterprises in enhancing their productivity through IT implementation. IT Implementation Subsidy Cosmo Summit is a support provider for the IT Implementation Subsidy 2023. We will help you introduce IT tools that meet your challenges while keeping your costs down. We provide full support from product proposals to subsidy applications. We analyze the challenges faced by our customers and uncover potential needs, proposing optimal hardware and software solutions. We integrate comprehensive systems along with communication networks. We offer total services from planning proposals to design, development, and follow-up after operation.