[Case study on improving the lifespan of press molds] Enhancing the durability, fatigue strength, and sliding properties of precision molds, while minimizing shape changes and modifying the mold surface! Free initial tests available.
Alpha processing (patented) is a blasting process that uses extremely fine abrasives. It successfully minimizes changes in the shape and dimensions of the workpiece, surpassing conventional technologies to create a fine surface texture known as "microtexture" and a fine crystalline structure called "nanocrystals" through a peening effect. As a result, this treatment enhances "durability, fatigue strength, and sliding properties." It is suitable for maintaining areas such as: - Precision machining tools - Edges of punching tools - Surfaces of thin film coatings Since it improves the surface condition of the workpiece itself, there is no concern about peeling like with coatings. It also has a very high retention effect for lubricants and release agents, making it usable for mechanical components like cam slides and guide posts. **Features** - Sliding properties and anti-adhesion due to microtexture - Increased fatigue strength and hardness through nanocrystallization - Adaptability to various materials and fine areas - Can be processed without peeling even on coating film surfaces Free initial testing is currently available! Please feel free to contact us. *Consultation required based on quantity and work size. *For more details, please refer to the PDF document or feel free to contact us.
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【Examples of Precision Molds】 ■ Press Molds - Punches and dies for stamping presses, etc. - Guide posts and cam slides, etc. - Press molds and dies for bending processes → Lifespan increased by more than 10 times - Punches for aluminum forming (DLC coating) → Improved release properties ■ Rubber Molds - Molds for forming O-rings, gaskets, etc. → Improved release properties reduce scratches and tearing of molded products - Molds for medical molded products → No release agent needed and improved release properties ■ Resin Molds - Molds for forming containers and tubes, etc. - Sliding parts for slides and ejector pins - Sprues for fiber-reinforced resins, etc. → Improved wear resistance - Nested pins → Lifespan increased to 0 times 【Other Examples】 ■ Cutting Tools - Drills, end mills, chips, etc. * Surface modification improves durability. * Please refer to the brochure for effects after implementation.
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For more details, please refer to the PDF document or feel free to contact us.
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Since the development of cabinet-type equipment in 1957, Fuji Manufacturing has accumulated its technology and achievements as a dedicated manufacturer of sandblasting equipment. Utilizing the sandblasting processing technology and know-how we have built up to this point, we provide various "functional surfaces" to address the diverse issues and challenges in the market. ■ Defects, challenges, and problems in production sites ■ Mold-related issues such as "molding defects" and "yield issues" We have numerous examples of improvements and achievements related to the above content! ⇒ For instance, improvements in "moldability" and "release properties" in plastic molds... Please feel free to consult with us.
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