Improvement of release defects in rubber molds for O-rings and packing! No peeling of plating! Reduction of release agents! Capable of modifying the mold surface with minimal changes in cutting shape and dimensions.
We solve problems such as "It takes time to release the mold," "The product gets stuck to the mold," and "I want to reduce the amount of release agent"! 'α Treatment' is a surface treatment method that creates fine surface shapes through blasting. While surface treatment by blasting is often criticized for causing shape and dimensional changes, 'α Treatment' is okay! It uses very fine abrasives, which minimizes damage, and has the following characteristics: - Maintenance of sharp shapes such as cutting edges - Preservation of precise dimensions in molds with strict dimensional tolerances - Maintenance of coatings such as hard chrome plating It can be used not only for molds but also for tools like drills and cutters, electric bits, and mechanical parts like gears and sprockets. By improving sliding properties and enhancing the retention of lubricants through fine surface shapes, it can reduce usage amounts. It also has a peening effect, which can improve the durability of the material itself. 【Features】 - Improved release properties for rubber molds - Maintenance of edges, coatings, and plating - Enhanced wear resistance, fatigue strength, and sliding properties - Treatment of high-strength, high-brittleness materials is also possible For more details, please refer to the PDF document or feel free to contact us.
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【Examples】 ■ Precision Drive Components - Durability of precision drive components improved by more than 5 times - Improved sliding properties of sliding components ■ Precision Press Dies (Punch, Die) - Lifespan of bending processing press dies (dies) increased by more than 10 times - Improved release properties of aluminum forming punches (DLC coating) ■ Resin Molds - Improved wear resistance of sprues for fiber-reinforced resins - Lifespan of inserts increased by more than 10 times - Reduced contamination on screws. Suppressed occurrence of black spots due to carbides ■ Rubber Molds - Improved release properties reduce scratches and tearing on molded products - No release agent required for medical molded products, with improved release properties ■ Cutting Tools - Durability improved by over 60% - Suppressed edge wear during machining of difficult-to-cut materials. Improved surface finish of machined surfaces *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Since the development of cabinet-type equipment in 1957, Fuji Manufacturing has accumulated its technology and achievements as a dedicated manufacturer of sandblasting equipment. Utilizing the sandblasting processing technology and know-how we have built up to this point, we provide various "functional surfaces" to address the diverse issues and challenges in the market. ■ Defects, challenges, and problems in production sites ■ Mold-related issues such as "molding defects" and "yield issues" We have numerous examples of improvements and achievements related to the above content! ⇒ For instance, improvements in "moldability" and "release properties" in plastic molds... Please feel free to consult with us.