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  6. 【INTERMOLD Exhibition】MKS Processing - Solving Molding Defect Issues -

【INTERMOLD Exhibition】MKS Processing - Solving Molding Defect Issues -

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last updated:Feb 14, 2023

不二製作所 本社
不二製作所 本社
  • Official site

Numerous achievements in improving release properties of precision molds (plastic molds)! Enhancing the mold surface with high productivity functions! Solving issues related to molding defects!

MKS processing is a complex blast treatment involving multiple processes. It is a surface treatment technology specifically designed to solve issues related to resin molding defects. 【Examples of Release Defect Issues】 * Cavitation occurs. * The pin marks become larger during ejection. * It cannot be released without applying a release agent. → We will resolve the above issues all at once with the know-how we have cultivated so far and MKS processing! The slogan of the mold division at Fuji Seisakusho is "Always maintain a posture of working together with our customers to tackle problems!" This is because it is impossible to identify and solve the complex factors contributing to resin molding defects without the cooperation of our customers. We are in an era where resin materials are rapidly changing. It is assumed that molding defects will also arise according to the characteristics of the materials. We also accept urgent requests at any time, so please feel free to reach out if you are in need.

    Resin mold
不良対策.png

【INTERMOLD Exhibition】MKS Processing - Solving Molding Defect Issues -

不良対策.png
不良対策.png
  • Related Link - https://www.fujimfg.co.jp/application/improvement-…

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*MKS processing for surface modification brings various effects during molding! ■ When release resistance decreases... - Cycle time becomes faster - Draft angles can be reduced - No sticking to the mold occurs ■ When the flow of resin becomes smooth... - The range of molding conditions expands, stabilizing productivity - Warping and deformation can be reduced - Injection force can be decreased ■ When the surface is less prone to resin adhesion... - Maintenance labor and frequency are reduced - Generation of resin burrs can also be suppressed 【Other resin molding defects can also be solved with MKS processing!】 ■ Troubles with release defects and cracking ■ Troubles with warping and deformation ■ Troubles with weld lines ■ Troubles with short shots ■ Troubles with sink marks ■ Troubles with voids (bubbles) ■ Troubles with gloss defects ■ Troubles with black spots and residue from release agents ■ Troubles with insufficient resin filling ■ Troubles with surface roughness of molded products ■ Troubles with gas residue accumulation/vent blockages *For more details, please refer to the PDF document or feel free to contact us.

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*Please feel free to contact us as the cost may vary depending on the details.*

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Applications/Examples of results

For more details, please refer to the PDF document or feel free to contact us.

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Improvement of release properties of resin molds.

Improvement of release properties of resin molds.

OTHER
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Technical Data: Example of Improvement in Shrinkage Defects!

Technical Data: Example of Improvement in Shrinkage Defects!

TECHNICAL
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Technical Data: Example of Improved Formability through MKS Processing

Technical Data: Example of Improved Formability through MKS Processing

TECHNICAL
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Improvement of the moldability of "resin molds"

Improvement of the moldability of "resin molds"

OTHER
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Plastic Injection Molding Defect Countermeasure Service

Plastic Injection Molding Defect Countermeasure Service

TECHNICAL
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Company information

不二製作所

不二製作所 本社

Industrial Machinery

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Since the development of cabinet-type equipment in 1957, Fuji Manufacturing has accumulated its technology and achievements as a dedicated manufacturer of sandblasting equipment. Utilizing the sandblasting processing technology and know-how we have built up to this point, we provide various "functional surfaces" to address the diverse issues and challenges in the market. ■ Defects, challenges, and problems in production sites ■ Mold-related issues such as "molding defects" and "yield issues" We have numerous examples of improvements and achievements related to the above content! ⇒ For instance, improvements in "moldability" and "release properties" in plastic molds... Please feel free to consult with us.

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