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  6. Coil winding, aluminum winding

Coil winding, aluminum winding

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last updated:Mar 09, 2023

石坂電器
石坂電器
  • Official site

Shipment record surpasses 130 million units! Electromagnetic clutch coils from Ishizaka Electric are installed in major automobile manufacturers worldwide.

Ishizaka Electric utilizes over 50 years of winding know-how to offer not only contract manufacturing but also consultations on coil and motor structural considerations, as well as prototype production. <Ishizaka Electric's Winding Technology> Winding, lead wire cutting, and fuse crimping are performed using robots for stable, fully automated mass production and delivery. When specialized jigs or equipment are required for the process, we can construct them in-house, incurring only the minimum necessary costs. <Proposal for Aluminum Wire> If you want to change existing copper winding products to aluminum wire but are concerned about increased volume and electrolysis... Ishizaka Electric fully covers the disadvantages with the technical expertise developed over many years, allowing you to enjoy only the benefits of weight reduction and cost savings. <Prototype Support> Our development engineering department, well-versed in coils and motors, is available for consultations on structural considerations. We strive to meet your desired specifications regarding connections, waterproof structures, mold structures, etc., and we can also prototype and deliver the designed coils in-house. Additionally, for prototypes, skilled workers can hand-wind with greater care, flexibly accommodating customer-specified wire sizes and specifications. For more details or inquiries, please feel free to contact us through our official website!

    clutchDrive system partsaluminum
technology_list_coil.jpg

Coil winding, aluminum winding

technology_list_coil.jpg
technology_list_coil.jpg
  • Related Link - https://iszk-gr.jp/technology/coil/

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basic information

Wire types: Copper wire, Aluminum wire Wire diameter: Copper…φ0.06~2.6mm Aluminum…φ0.6~0.8mm Coil type: Air core coil (bobbinless), bobbin coil Bobbin size: φ25〜φ125 Connection technology: Soldering, terminal crimping, pressure welding Aluminum corrosion protection: Epoxy thermosetting casting, resin casting, naturally curing resin, trivalent chromate Production quantity: Proven mass production from 1 prototype to 240,000 units/month

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※Prices and delivery times may vary depending on specifications and quantities. Please feel free to contact us first.

Applications/Examples of results

Main Products and Achievements: - Coils for automotive parts (compressor/drive switch control/heat pump/suspension damping control/engine starter) - Elevator brake coils - Microwave coils for aircraft - Robot control coils, etc. Electromagnetic clutch coils installed in major automobile manufacturers worldwide Shipping record has surpassed 130 million units!

Detailed information

  • product_coil02-1-1200x800.jpg

    Clutch coil This is a hollow core coil for car air conditioning compressors. It has a step to prevent the lead wires from protruding beyond the outer diameter of the coil. There are a variety of types available depending on the vehicle model and specifications.

  • product_coil01-1-560x373.jpg

    Car air conditioning compressor clutch core assembly The coil is inserted into the case and sealed with epoxy resin. There is a wide variety available, from small cars to large vehicles.

  • product_coil04-1-560x373.jpg

    Coil for engine starters This is a coil for truck and construction machinery starters. There is a wide variety available, ranging from small vehicles to large vehicles.

  • product_coil06-1-560x373.jpg

    It is a transcoil used in microwave ovens for aircraft.

  • product_coil05-1-560x373.jpg

    Relay and solenoid coil. There are a wide variety of types available depending on the application.

  • 樹脂モールドコイル加工

    Resin Molded (Pest Control Switch) Coil Copper wire and terminals are fused and insert molded with resin. It is primarily used as a clutch coil for switching pest control in automobiles.

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石坂電器

石坂電器

Manufacturing and processing contract

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Ishizaka Electric Co., Ltd. has been challenging various manufacturing processes such as coil winding, assembly of electrical components, harness processing, pipe processing, and assembly of air conditioning units in fields including automobiles, motorcycles, construction machinery, industrial machinery, and living environment equipment. We are committed to production activities aimed at realizing a sustainable society that takes the environment into consideration. Please feel free to contact us if you have any requests.

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The related categories of clutch

  • Machinery Parts
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  • clutch
  • Materials
  • Metallic materials
  • aluminum
  • Auto Parts
  • Drive system parts
          

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