The defect rate has decreased, and high-quality production has been achieved! A case where production at a constant speed has become possible.
We would like to introduce a case where variations were eliminated through automation solutions in the post-process stage. The customer's concerns included "creating systems such as standardization and training to reduce variations takes time and costs" and "there are many factors causing variations in work, making it difficult to establish production plans." After implementation, we received feedback such as "the reduction in variations led to a decrease in defect rates and the realization of high-quality production" and "production became possible with minimal personnel, resulting in reduced production costs." 【Challenges】 ■ Various variations occur due to workers' skills, work difficulty, physical condition, and experience levels. ■ Creating systems such as standardization and training to reduce variations takes time and costs. ■ There are many factors causing variations in work, making it difficult to establish production plans. *For more details, please refer to the PDF document or feel free to contact us.
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【Results】 - The reduction in variability has led to a decrease in defect rates and the realization of high-quality production. - Production has become possible with minimal personnel, resulting in reduced production costs. - Production at a constant speed has become feasible, dramatically improving productivity. - The reduction in variability due to automation has allowed for improvements and development in other processes. - The gap between production plans and actual results has narrowed, enabling the acquisition of new orders. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Since its founding in 1938, JUKI has provided the highest quality products and services to the global industrial sector, achieving sustainable growth. The driving force behind this development has been the belief that "everything is for the customer." In addition to challenging product development that fosters innovation, we contribute to our customers' value creation with solutions that dramatically enhance the productivity of their factory lines. As a global company with customers in over 185 countries, JUKI will continue to pursue innovative challenges globally while maintaining its DNA of evolution and transformation.