From cutting processing to press processing! Achieving cost reduction by replacing the method!
We would like to introduce points for reducing costs in mass production manufacturing. While machining through cutting allows for high-precision finishing, it requires a corresponding amount of processing time. Press processing, although slightly inferior in terms of precision compared to cutting, is overwhelmingly superior in production efficiency. If parts that were previously manufactured through cutting can be produced using press processing, significant cost reductions can be expected. 【Advantages of Press Processing】 ■ By creating a progressive die, products can be processed semi-automatically. ■ If the shape is suitable for press processing, it is well-suited for mass production. ■ Choosing press processing for long-term mass production increases productivity. ■ By setting up a die on the press machine, it is possible to repeatedly produce the same product. ■ Depending on the product shape and flow period, there may be advantages even for small lot products. *For more details, please refer to the PDF document or feel free to contact us.
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【Other Benefits of Press Processing】 ■ Since it is a processing method that shapes by pressing a mold, it can process products with less variation in shape and precision. ■ Stable quality processing is possible. *For more details, please refer to the PDF document or feel free to contact us.
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【Examples of Achievements】 ■Automotive Parts ■Fuel Cells ■Industrial Machinery ■Home Appliances, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Koukougyou Co., Ltd. has established a consistent production system from mold making to press processing and sub-assembly since its founding in 1964. As a press manufacturer equipped with development capabilities, we have grown by closely addressing our customers' challenges. We sincerely confront individual customer issues such as high purchase costs, labor-intensive processes, unstable quality, and inability to accommodate mass production. By proposing method replacements through repeated discussions, we solve problems and build a Win-Win relationship with our customers. We tackle customer challenges with outstanding technology and ideas, exceeding the limits of conventional press processing to produce stainless steel thick plate products, precision deep drawing, precision irregular shape drawing, and composite molding with other materials. If you have dissatisfaction or issues with the procurement of metal parts or the internal work using those parts, please feel free to reach out to us.