Real-time automatic viscosity measurement management system contributing to cost reduction.
Opti-color automatic viscosity control system
Viscosity management, essential for material quality in the manufacturing site. Real-time automatic viscosity management directly contributes to reducing product costs. Trust in opti-color, with years of proven results.
Severe viscosity management in manufacturing environments where a few seconds of difference directly leads to significant product material loss. Manual work with traditional measuring cups faces considerable challenges. The accuracy differences in numerous simple measuring devices directly impact product costs. High precision that does not allow competitors to catch up. The real-time automatic viscosity measurement and management system from the German company opti-color, which has a long track record in various fields, demonstrates its power!
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basic information
The automatic viscosity measurement system from Opticara is designed for use in production lines. 【Features of the Sensing Method】 ■ Sturdy housing with pressure-resistant explosion-proof specifications ■ Relatively unaffected by external disturbances ■ Adopts a rotary sensor that detects changes in the rotation speed by rotating a disk in the solution ■ Resolution of 0.25 to 0.5% 【Features of the Controller】 ■ Compact design ■ Easy operation via the display panel ■ Automatic addition function for diluent solvents ■ Standard applications allow selection of usable scales and key control parameters ■ There are types that can evaluate and control temperature values as well ■ Analog output, alarm output, multi-valve control ■ 200V or 100V AC power supply
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Applications/Examples of results
Printing - Gravure and flexo printing - Offset sheet-fed printing industry: Varnish gloss finishing process, gold lacquer viscosity temperature control - Printing machine manufacturer: Recommended by Heidelberg - Printing machine manufacturer: Recommended by MAN Roland - Printing machine manufacturer: Recommended by Huber Farben - Special case: UV lacquer viscosity control Screen Printing - Screen printing ink Bookbinding - Water-based glue used in bookbinding Flat Coating - Manufacturing and printing processes of plywood - Coating materials used in integrated circuit and electronic component manufacturing processes Spray Paint - Automotive painting line Petrochemicals - Blending of fuel oil supplied to large vessels - Thermal power plants Chemicals - Ink manufacturing - Silicone oil manufacturing process - Various labs Food - Gelatin - Chocolate - Tomato sauce - Syrup
Detailed information
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This is a basic configuration diagram. A rotary sensor is inserted into the product material viscosity to measure viscosity in real time.
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The measurement principle reads the change in resistance of a rotating sensor inserted into the measured viscous medium.
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Please take a look at the Zahn cup viscosity curve graph provided by Opti-Color. The vertical axis of the graph represents the drop time in seconds of the Zahn cup, while the horizontal axis indicates the CP viscosity. Each curve is labeled with the abbreviation of the measuring container. Typical examples include Rig3: Cup 3 from the Rheo Company, Rig4: Cup 4 from the Rheo Company, z2: Zahn Cup 2, and z3: Zahn Cup 3. In Japan, we recommend Cup 3 from the Rheo Company, which is similar to the curve of Zahn Cup 2 (for overseas use). Please confirm that Rig 3 and z2 intersect at the red box 1. It can be seen that the steeper the curve, the smaller the variation in CP viscosity, while conversely, the gentler the curve, the larger the range of variation in CP viscosity. Cups with gentler curves experience significant viscosity changes due to short time variations, requiring considerable skill from the field operators. For example, "Zahn Cup 3" corresponds to the z3 curve. A change of just a few seconds can result in CP viscosity fluctuating by several tens of times, making measurement extremely difficult. It is clear that as the viscosity of the fluid handled in the field increases, the error in time measurement by the cup also increases, directly leading to losses in fluid materials (higher product costs).
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We are committed to delivering cutting-edge information, technology, and products from around the world. Primarily importing from the UK, Germany, and the United States, we handle industrial equipment related to chemicals, pharmaceuticals, cosmetics, food, as well as printing and paper film processing.