Building an Automated Inspection System to Address Labor Shortages, Reduce Costs, and Improve Productivity
We provide advanced solutions through consulting, including software development and lighting!
Luci's "Construction of an Automated Inspection System" is specialized in the inspection processes of automotive manufacturing plants. Through consulting, we provide advanced solutions that integrate sensing devices (such as cameras), lighting, and image processing systems. 【POINT】 1. Developed LED lighting that achieves higher precision in appearance inspection. We have a proven track record of improving inspection accuracy! We develop LED lighting optimal for automated inspection and finely control the frequency of the LEDs to match the imaging speed of the sensing devices for optimization. 2. Introduced a system modeled after the mechanism of human optic nerves. We have a proven track record of achieving overwhelming productivity improvements! Regarding the construction of sensing devices and systems, we can also implement cutting-edge systems through collaboration with our group company, Content Co., Ltd. 3. Propose automation systems that match the targets of appearance inspection. Strongly support cost reduction! We build systems utilizing image analysis software and AI technology according to the content and objectives of the appearance inspection. *For more details, please refer to the related links or feel free to contact us.
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basic information
【Assumed Challenges for Utilization】 ■ Unable to obtain or identify appropriate lighting for image inspection. ■ Inability to coordinate between the camera and dimming. ■ Dimming the lighting causes flickering, making inspection impossible. ■ Arranging large lighting fixtures that can cover the vehicle body is not feasible. ■ High-intensity lighting fixtures are required for image detection of black-painted workpieces. ■ The general dimming system only allows for manual operation and cannot be automated. ■ Flickering that occurs during dimming becomes like a sandstorm when viewed through a high-performance camera.
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■Automatic color adjustment lighting system
Company information
The lighting environment is an important factor that affects the productivity of various inspection processes. "The shape of the light source makes it difficult to distinguish scratches and color unevenness." "Glare makes it easy for workers' eyes to become fatigued." By addressing these lighting-related issues, significant improvements in productivity and work efficiency can be achieved. The challenges in inspection lighting cannot be understood without going to the site.