Proposal for improving labor conditions with pallets (SDGs labor environment improvement) *Breaking away from nail driving
Reducing the labor burden on elderly silver workers through cardboard conversion. No need for nails or bolts, and with lightweight packaging, anyone, including women, can handle the packing! Towards a company that is friendly to workers.
This is an improvement case from a company that was relying on elderly silver workers for packaging tasks. Currently, silver workers were assembling wooden pallets (wooden geta) using purchased lumber. We received feedback that: - Securing personnel is difficult. - Considering environmental impact, we would like to avoid using wood as much as possible. Based on this, we began the design process. [Reasons for not transitioning to cardboard] It seems that there had been a top-down goal to eliminate the use of wood for some time, but they had not progressed to an all-cardboard solution. - Currently, products were fixed to the wooden geta with bolts. Since cardboard cannot be secured with bolts, they were hesitant to make the switch. - They could not find a cardboard manufacturer that could meet these requirements. [Improvements made] - No need for nails or bolts. - Lightweight packaging. - Elimination of label application (printing directly on the packaging). ↓ ↓ - Anyone can package the products. - Simplified disposal for end-users (from industrial waste to recycled paper). - Reduction in air freight costs. By simply replacing wood with cardboard, various benefits arise! ↓↓ For more details, please download the materials below and feel free to contact us. ↓↓
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basic information
【Our Proposal】 Based on the proposal for material improvement from wood to cardboard, we have various achievements in the following areas: - CO2 reduction (reduction of environmental impact) - Improvement of labor environment - Mitigation of human resource risks - Reduction of total logistics costs - Lightweight packaging We would be honored to consult with you if you have any concerns. 【Quality and Safety】 - We can deliver stable quality as all production is done in our own factory domestically. Additionally, there are almost no delays in delivery. - Our products are completely custom-made and designed with safety in mind. We also support in-house testing and transportation tests at your facility, so you can feel assured. However, please understand that we cannot sell products unless our design department deems them "pass" in terms of safety. 【Main Contents】 - Engines - Motors - Compressors - Special films - Automotive parts - Other heavy products - Semi-finished products for inter-factory transport etc. ● Considering production efficiency and delivery efficiency, single-item processing may lead to increased costs. If you can consider a consolidated quantity (30 units or more), it would be easier to present benefits. ● Molds may be required for production.
Price range
P1
Delivery Time
P3
※Since this is a custom-made item, please let us discuss the price and delivery time each time.
Applications/Examples of results
【Main Contents】 - Engine - Pump - Inverter - Motor - Compressor - Cast materials - Special film - Automotive parts - Other heavy products - Semi-finished products for inter-factory transport etc.
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◆Reinforced cardboard "Navi Ace" ◆Cardboard pallet "Navi Palette" We propose solutions to improve logistics challenges. 【Features】 ~90% of the raw materials are recycled paper~ - Lower CO2 emissions compared to other materials - Higher recyclability than other materials This contributes to carbon neutrality. ~Can be processed using the same methods as regular cardboard~ - Superior processability compared to other materials This allows for custom designs tailored to the contents, thereby improving logistics efficiency and contributing to cost reductions such as transportation expenses. *Other materials = wood, iron and steel, plastic resin, paper tubes, etc. Additionally, we established and relocated our manufacturing base in 2023, expanding our production scale. - Smoother deliveries across the Kanto region - Enhanced quality with new equipment - Production facilities that consider both the global environment and labor conditions - Doubling production capacity allows for the creation of packaging for heavier and more complex products. *As of September 2023, we changed our company name from Fukuno Cardboard Industry to Navi Ace Kanto.