Significant labor reduction achieved! Shine a light on the body to detect scratches and surface distortions!
When visually inspecting defects on the body before painting, it is a very labor-intensive process due to the repeated double-checking. By illuminating the body with the newly developed "body-specific line lighting (warm white × zebra lighting)," we can detect scratches and surface distortions that were previously invisible. When we delivered this to the existing inspection line, we were able to significantly reduce the number of personnel required for a process that previously needed many workers. 【Expected Environment】 ■ Pre-painting inspection line for bodies, etc. * For more details, please refer to the PDF document or feel free to contact us. * Improvement cases are featured in the "Comprehensive Catalog"! Please take a look.
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basic information
Zebra lighting refers to inspection lighting that uses multiple light sources arranged in a row, primarily used in the painting completion inspection process. The striped reflection of light makes it easier to detect fine scratches and dents on the illuminated surface.
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Applications/Examples of results
【Expected Issues】 ■ Defects in the body before painting are difficult to see, requiring significant effort and cost for inspection work. *For more details, please refer to the related links or feel free to contact us.
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Company information
The lighting environment is an important factor that affects the productivity of various inspection processes. "The shape of the light source makes it difficult to distinguish scratches and color unevenness." "Glare makes it easy for workers' eyes to become fatigued." By addressing these lighting-related issues, significant improvements in productivity and work efficiency can be achieved. The challenges in inspection lighting cannot be understood without going to the site.