Evaluation Interview of Companies Introducing the Automatic Cutting Fluid Supply Device "Raku-Ranto"
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Strong companies require strong talent! Successfully eliminated 7.5 hours of wasted work per day!
We conducted an interview with Yamazaki Manufacturing Co., Ltd., who has introduced our automatic cutting fluid supply system "Raku-Rant." The company frequently experienced downtime due to the need to refill cutting fluid for their machining equipment. The process of diluting and refilling the cutting fluid took about 30 minutes each time, resulting in a waste of 450 minutes, or 7.5 hours, per day. After the introduction of the system, the cost of purchasing cutting oil has decreased by about 20%. In addition, they have combined various automation devices, such as a chip compactor, temperature management systems, and of course, robots for retrieving from lathes and stacker cranes for storing in shelves, to achieve "unmanned continuous processing." "We cannot achieve automation without the 'Raku-Rant' automatic cutting fluid supply system," was their feedback. *For more details, please refer to the PDF document or feel free to contact us.*
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【Effects of Introducing the Automatic Coolant Supply Device "Raku-Ranto"】 ■ Successfully eliminated non-operating hours of equipment and eradicated tasks that anyone can do or are wasteful. ■ Achieved unmanned continuous operation during nights and holidays. ■ Reduced raw material costs for cutting oil by approximately 20% annually. ■ Eliminated unnecessary tasks and established a foundation for employees to "think and act." ■ Achieved zero tool breakage through homogenization of cutting oil concentration management. 【Specifications】 ・Product Name: Coolant Server Raku-Ranto ・Model: ICS-3100 / ICS-3200 ・Water Type: Industrial water, well water, tap water (compliant with the Water Supply Act) ・Power Supply: 100V ・Mixing Ratio: Up to 10% (varies with temperature and oil type) ・Concentrate Container: Drum (200L level) *Please refer to the catalog for details.
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Applications/Examples of results
We have many customers using our products throughout Japan, from Aomori Prefecture in the north to Kagoshima Prefecture in the south. Once a customer introduces one unit, there are many who wish to introduce additional units in separate buildings or new factories. 【Implementation Results】Excerpt ■ Aomori Prefecture, Medical Device Parts Company O: 1 unit ■ Iwate Prefecture, Semiconductor Parts Company P: 2 units ■ Tochigi Prefecture, Automotive Parts Company P: 2 units ■ Gunma Prefecture, Manufacturer Company M: 2 units ■ Nagano Prefecture, Manufacturer Company K: 3 units ■ Shizuoka Prefecture, Machining Company O: 2 units ■ Aichi Prefecture, Automotive Parts Company A: 7 units ■ Aichi Prefecture, Automotive Parts Company B: 3 units ■ Ishikawa Prefecture, Manufacturer Company S: 2 units ■ Ishikawa Prefecture, Manufacturer Company K: 1 unit ■ Osaka Prefecture, Machining Company K: 2 units ■ Shiga Prefecture, Machining Company I: 3 units ■ Hyogo Prefecture, Manufacturer Company M: 2 units ■ Okayama Prefecture, Machining Company A: 1 unit ■ Oita Prefecture, Semiconductor Parts Company S: 2 units ■ Kagoshima Prefecture, Machinery Parts Manufacturer Company M: 1 unit *For more details, please refer to the related links or feel free to contact us.
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Company information
Komatsu Steel Co., Ltd. is a company engaged in the sales of general and special steel, as well as processed products, and the sales of machine tools and FA systems. As a trading company of steel and machine tools that can contribute to technology, quality, delivery times, and costs related to production, we will demonstrate high expertise and comprehensive capabilities that respond to the times. We handle everything from material procurement to processing and delivery in-house. With our five strengths—processing capability, procurement capability, action capability, trading company capability, and inventory capability—we respond to all customer requests in manufacturing. If you have any concerns regarding manufacturing, please feel free to consult with us.