Significantly reduce setup time due to component deterioration! We provide support from current situation analysis and issue identification to solution proposals, component supply, and effect measurement.
Support applications for processing targets with centerless grinding! PCD products last 10 times longer than carbide products! (Compared to our own products) Furthermore, processing is possible without warping even at a thickness of 0.3mm or less. - Over 10 times longer lifespan compared to carbide (currently used in our centerless grinding machines) - Can be manufactured at a thickness of 1mm or less - Connection technology aimed at increasing strength - Processing method that minimizes warping to the extreme *This product is a processing example of our "PCD wear-resistant parts." *For more details, please view the processing examples from the "PDF download."
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basic information
Are you experiencing issues with setup changes due to component degradation and quality decline? Using the fine processing technology cultivated since our establishment in 1935, along with our unique materials developed in collaboration with manufacturers and our analysis and theoretical techniques, we provide optimal proposals and component supply, significantly reducing setup changes caused by component degradation. We also assist in analyzing the current situation and identifying issues based on drawings, processing sites, and applications. Please make use of our services! 【Flow from Consultation to Order】 STEP 1: Consultation and Inquiry Please contact us first via the email form. Our sales representative (Iida Office, High Hardness Components Division) will get in touch with you. STEP 2: Meeting We are a technology proposal-oriented company. We will listen to your current issues and requests and propose the optimal processing methods and solutions to your challenges. *Online and email meetings are also possible. STEP 3: Quotation to Order We will create and submit a quotation that includes the details of our meeting and proposals. Please review the content, and if there are no issues, place your order. STEP 4: Delivery and Aftercare Please let us know about the situation after use. We will also respond to improvement requests after delivery.
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Applications/Examples of results
【Case Studies of Problem Discovery and Resolution】 ■Case 1 (Major Precision Parts Manufacturer) In response to quality deterioration due to the aging of cutting edges in the precision parts cutting process, we conducted a root cause analysis of the quality decline and created an improvement proposal report, which was implemented. This led to an improvement in the quality and stabilization of the customer's products, achieving optimization of the customer's production process. ■Case 2 (Major Parts Processing Manufacturer) For customers using carbide material mold punch components, we proposed PCD material components and improved processing methods. This resulted in achieving a continuous production quantity more than ten times that before the proposal! We stabilized product quality and significantly reduced the time for regrinding and setup change operations. ■Case 3 (Equipment Manufacturer) For expensive unit components that were disposable within equipment parts, we leveraged our proposal capabilities and processing technology to suggest a partial exchange system. This simplified the exchange process and reduced component costs, contributing to increased production quantity and reduced manufacturing costs.
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Samsung Diamond Industrial is a manufacturer of processing equipment that provides optimal process conditions using original cutting edges and laser oscillators for processing methods such as scribing, breaking, drilling, and patterning, along with automated devices that achieve high productivity. Since its establishment in 1935, the company has utilized its "high-quality cutting technology for various types of glass" to offer processing processes, equipment, and tools that can handle "all kinds of hard and brittle materials, as well as multilayer structures that include metals and organic materials." With solutions backed by theory and proven results, we aim to be a reliable "one-and-only partner" for our customers. Please feel free to contact us.