Significantly reduce setup time due to component degradation! We support everything from current situation analysis and issue identification to solution proposals, component supply, and effect measurement.
★Strong brazing technology accumulated over many years of experience ★Precision finishing of approximately 0.06μm made possible by unique polishing techniques ★Fine processing through wire electrical discharge machining We own multiple machines for both underwater and oil-based types, with a minimum wire diameter of φ0.03mm available. This allows for high-precision processing of ultra-fine shafts for punches, as well as complex shapes and minimum inner radii for dies. - More than 10 times longer lifespan compared to carbide dies - Chipping prevention treatment - Capable of handling shapes with R0.02mm using wire diameter φ0.03mm - Processing accuracy of ±0.002mm *This product is a processing example of our "PCD mold components." *For more details, please refer to the processing examples available for download in PDF format.
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basic information
Are you experiencing issues with setup changes due to component degradation and quality decline? Using the fine processing technology cultivated since our establishment in 1935, along with our unique materials developed in collaboration with manufacturers and our analysis and theoretical techniques, we provide optimal proposals and component supply, significantly reducing setup changes associated with component degradation. We also assist with current situation analysis and problem identification based on drawings, processing sites, and applications. Please make use of our services! 【Flow from Consultation to Order】 STEP 1: Consultation and Inquiry First, please contact us via the email form. Our sales representative (Iida Office, High Hardness Components Division) will get in touch with you. STEP 2: Meeting We are a technology proposal-oriented company. We will listen to your current issues and requests and propose the optimal processing methods and solutions to your challenges. *Online and email meetings are also possible. STEP 3: Quotation to Order We will create and submit a quotation that includes the details of our meeting and proposals. Please review the content and place your order if there are no issues. STEP 4: Delivery and Aftercare Please let us know about the situation after use. We will also respond to improvement requests after delivery.
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Applications/Examples of results
**Case Studies of Problem Discovery and Resolution** **Case 1 (Major Precision Parts Manufacturer)** In response to quality deterioration due to the aging of cutting edges in the precision parts cutting process, we conducted a root cause analysis of the quality decline and created an improvement proposal report, which was implemented. This led to an improvement in the quality and stabilization of the customer's products, achieving optimization of the customer's production process. **Case 2 (Major Parts Processing Manufacturer)** For customers using carbide material mold punch parts, we proposed PCD material parts and improved processing methods. This resulted in achieving a continuous production quantity over ten times greater than before the proposal! We realized stabilization of product quality and a significant reduction in regrinding and setup changeover times. **Case 3 (Equipment Manufacturer)** For expensive unit parts that were disposable within equipment components, we leveraged our proposal capabilities and processing technology to suggest a partially replaceable design. This simplified the replacement process and reduced part costs, contributing to increased production quantity and reduced manufacturing costs.
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Company information
Samsung Diamond Industrial is a manufacturer of processing equipment that provides optimal process conditions using original cutting edges and laser oscillators for processing methods such as scribing, breaking, drilling, and patterning, along with automated devices that achieve high productivity. Since its establishment in 1935, the company has utilized its "high-quality cutting technology for various types of glass" to offer processing processes, equipment, and tools that can handle "all kinds of hard and brittle materials, as well as multilayer structures that include metals and organic materials." With solutions backed by theory and proven results, we aim to be a reliable "one-and-only partner" for our customers. Please feel free to contact us.
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