Significantly reduce setup time due to component degradation! We support everything from current situation analysis and issue identification to solution proposals, component supply, and effectiveness measurement.
★Micro machining using wire electrical discharge machining ★Robust brazing technology accumulated over many years of experience ★Precision finishing of approximately 0.06μm made possible by unique polishing techniques - Lifespan over 10 times longer than carbide punches (achievements of 150 million shots) - Chipping prevention treatment - Machining technology with no steps or dents at the boundary of carbide - Coaxiality within 0.003mm, machining accuracy of ±0.002mm or less Please consult us regarding machining with a tip diameter of 0.5mm or less *This product is an example of our "PCD mold parts" machining. *For more details, please view the machining examples from the "PDF download."
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Are you experiencing issues with setup changes due to component degradation and quality decline? Using the fine processing technology cultivated since our establishment in 1935, our unique materials developed in collaboration with manufacturers, and our analysis and theoretical techniques, we provide optimal proposals and component supply, achieving a significant reduction in setup changes due to component degradation. We also assist with current situation analysis and problem identification based on drawings, processing sites, and applications. Please make use of our services! 【Flow from Consultation to Order】 STEP 1: Consultation and Inquiry First, please contact us via the email form. Our sales representative (Iida Office, High Hardness Components Division) will get in touch with you. STEP 2: Meeting We are a technology proposal-oriented company. We will listen to your current issues and requests and propose the optimal processing methods and solutions to your challenges. *Online and email meetings are also possible. STEP 3: Quotation to Order We will create and submit a quotation that includes the details of our meeting and proposals. Please review the content, and if there are no issues, place your order. STEP 4: Delivery and Aftercare Please let us know about the situation after use. We will also respond to improvement requests after delivery.
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Applications/Examples of results
**Case Studies of Problem Discovery and Resolution** **Case 1 (Major Precision Parts Manufacturer)** In response to quality deterioration due to the aging of cutting edges in the precision parts cutting process, we conducted a root cause analysis of the quality decline and created an improvement proposal report, which was implemented. This led to an enhancement and stabilization of the quality of the customer's products, achieving optimization of the customer's production process. **Case 2 (Major Parts Processing Manufacturer)** For customers using carbide material mold punch parts, we proposed PCD material parts and improved processing methods. This resulted in achieving a continuous production quantity more than ten times that of before the proposal! We realized stabilization of product quality and a significant reduction in regrinding and setup changeover times. **Case 3 (Equipment Manufacturer)** For expensive unit parts that were being used as disposable within equipment components, we leveraged our proposal capabilities and processing technology to suggest a partial exchangeable system. This simplified the exchange process and reduced part costs, contributing to increased production numbers and reduced manufacturing costs.
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Samsung Diamond Industrial is a manufacturer of processing equipment that provides optimal process conditions using original cutting edges and laser oscillators for processing methods such as scribing, breaking, drilling, and patterning, along with automated devices that achieve high productivity. Since its establishment in 1935, the company has utilized its "high-quality cutting technology for various types of glass" to offer processing processes, equipment, and tools that can handle "all kinds of hard and brittle materials, as well as multilayer structures that include metals and organic materials." With solutions backed by theory and proven results, we aim to be a reliable "one-and-only partner" for our customers. Please feel free to contact us.